Ford 6.0L Power Stroke Diesel :: Back Flush Coolant Through Oil Cooler?


Apr 16, 2016

Truck has never been flushed. Would you try and back flush through oil cooler or just do a regular flush according to the procedure in the tech folder?

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Ford 6.0L Power Stroke Diesel :: Coolant Flush After Oil Cooler Replacement?

I just had my oil cooler and EGR cooler replaced, and I'm now consider doing a coolant flush with Restore/Restore+ to ensure the coolant system is clean. I know this might be backwards and perhaps should have done the flush first, but schedule and such did not allow. I do have a coolant filter.

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Ford 6.0L Power Stroke Diesel :: Coolant Flush With Thermostat And Coolant Filter Install

This weekend my friend and I plan on doing a coolant flush, new Mishimoto thermostat housing with high temp thermostat and install a Mishimoto coolant filter.

Truck currently has some unknown green coolant in it and Im going to replace it with Rotella ELC. I plan on doing a couple hose water flushes then follow with about 5 distilled water flushes. I've been reading about putting some Cascade in on first flush to dissolve any silicate goo that might be in there hanging out. I might give that a try. Im sure I can manage this part from all the stuff I read about doing flushes.

This is the part that looks like a little more work involved than the flush. Doing the thermostat kind of worries me because of the tight area in there to work with the fuel line and the EBP sensor being right there. The current thermostat holds temps around 175-185 under normal driving. I bought the new Mishimoto thermostat housing with the high temp thermostat installed in it when they had their pre sale going on for the housing.

I decided to just go with the whole thing because of all the stuff I read about people having issues with the thermostat not fitting the older housing correctly since Im certain I have the original housing from 2004, like everything else that's still original on my truck. I plan on removing the thermostat before doing the flushes and then installing the new housing and thermostat and coolant filter before I add the ELC.

The coolant filter install looks fairly simple to do so I should be ok with that.

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Ford 6.7L Power Stroke Diesel :: Coolant Flush - Additives Required After Filling?

I'm planning on doing the regular scheduled coolant flush but not sure if it can be done without any special equipment.

One dealer said they don't do many diesels but have a machine to do the refill and quoted ~200$. The other does more diesels but hasn't done a flush in a while and quoted ~500$ and said he does it old school by draining everything out and then water flush followed by refilling the systems.

Which one is right? Can it be done in the driveway? Which is the correct coolant for the refill and are any additives required after filling?

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Ford 6.0L Power Stroke Diesel :: Drain Coolant And Oil Before BPD Oil Cooler Installation?

I'm getting pretty comfortable with these forums now. Not sure if this is in the right section, but even if it was, I'm not sure how to find the right one. I recently purchased Bullet Proof Diesel's Air-to-Oil oil cooler along with the BPD oil filtration. I've already drained the oil, but do I need to drain the coolant as well? I have read of people doing a complete flush before even installing a new oil cooler (OEM oil cooler). That way once it is installed, it doesn't have all the grit and sand pumping through it right off the bat. But does it matter with BPD's system? Should I go ahead and drain the coolant completely before beginning this job?

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Ford 6.0L Power Stroke Diesel :: Coolant Leak From EGR Cooler O-Ring

I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.

A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.

Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 6.0L Power Stroke Diesel :: 2003 - Coolant Pouring Out The Tail Pipe After BPD Oil Cooler Installation?

My buddy install a BPD air/oil oil cooler in his 2003 F250 last week and now there is coolant pouring out the tail pipe. I haven't seen it but he tells me there is quite a bit coming out. It wasn't doing this before we installed the BPD oil cooler. Normally I would say bad EGR cooler but his EGR is deleted. This is the 3rd BPD cooler I've put in and this is the first time I've had any issues after the install. The install went smooth other than we broke the radiator and had to install a new one. I feel bad cause I'm hoping it wasn't something I caused but I just can't think of anything I did during this install that would cause coolant to be getting into the exhaust. He just had it towed to the local Ford dealership.

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Ford 6.0L Power Stroke Diesel :: Possible Plugged Oil Cooler Or EGR Cooler?

I have a 04 that has 153k on it. 4" cat back exhaust with no cat. SCT tuner running a custom street tune. New FMIC with the extra tune on it. Head gaskets where done at 90k along with ARP studs. EGR cooler, The oil cooler was cleaned, New coolant tank. 1-new head and The cooling system was flushed at 90K. All done by the dealer along with some other items. Installed a bypass coolant filter at least 60k miles ago.

I have been having a no heat issue sometimes at idle this past winter and a mystery loss of coolant. I replaced the cap with a OEM one. I did a vacuum test on the coolant it held at 25 inches for well over a 1/2 hour. Pulled the egr valve it looked somewhat like tar inside not 100% dry. At startup it sometimes blows some white smoke and other times it's black smoke. I've had the scan gauge on for the last week to check my deltas.

Running 65mph the deltas stayed around 10 degrees diff.
Running 70mph the deltas stayed around 14-16 degrees diff.
Yesterday just running around rural roads 55mph and under the deltas stayed around 10 degrees diff.
I have not found a lower pressure gauge to do a coolant pressure test.

It does look as though it has burped the cap. Because of the deltas I'm thinking a plugged oil cooler my be the problem.

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Ford 6.7L Power Stroke Diesel :: Coolant Leak Near The Back Of The Block?

Seen a coolant leak near the back of the block? I did an oil change and noticed coolant on the bell housing.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaking On Back Of Motor On Both Sides

On our '04 Ex with 195 on the clock I've discovered a pretty good leak dripping. I crawled under it an coolant appears to be dripping off the back of both exhaust manifolds.

Less than 1000 miles ago we had an oil cooler and egr was pulled and freeze plugs installed by an excellent well respected 6.0 diesel shop. I don't think both gaskets could have blown at the same time creating two leaks. It runs fine, degas bottle still has coolant in it.

I've seen other threads that point to the heater core hose and more commonly the "orange" egr hose. It appears that an egr delete removes the hose - I think... but would that Blue / orange hose be there if the cooler was just capped and electrical unplugged?

The shop is going to look at it Monday but I'm trying to understand it better ahead of time.

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Ford 7.3L Power Stroke (1999-2003) :: E350 - Fresh Coolant Flush Now Seals Leaking

So a dead thermostat forced me to drain the coolant in my E350 7.3L. I noticed the previous owner had green coolant in the van so I decided to do a flush and put in the right coolant. I used Shell Rotella ELC. Well, I noticed after coming home the other day that the van was leaking coolant, upon inspection I noticed its now leaking from the water pump, then today the drain valve sprang a leak! What the HECK is going on!? Is it possible that the seals were shocked when I changed the coolant? Not looking forward to doing a water pump replacement on an E350... sure is crammed under the hood.

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Ford 6.0L Power Stroke Diesel :: Small Coolant Leak Coming From The Passenger Side Near The Back Of Engine

I have a small coolant leak coming from the passenger side near the back of the engine that forms a spot about the size of a dinner plate if it sits for a few days.

One thing I noticed is if I turn off the AC selector switch when I park I will get the drip but if I leave the switch on MAX AC when I shut the truck off I do not get any leaking.

It is definitely coolant and not just the condensation from use of the AC. If I haven't used the truck for a few days or if I have run it with the AC off I will get the drips.

If I run with the AC on and leave the switch in the on position when I shut the truck off it won't leak. I have tried to locate it from looking above and below but can't determine where it is coming from.

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Ford 6.0L Power Stroke Diesel :: Bulletproof Diesel Oil Cooler

What is the consensus on this setup? Is it worth the money? Or is it more hype than function? Their logic behind it definitely seems to make sense.

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Coolant And Cooler Leaking From Front Side

I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?

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Ford 6.0L Power Stroke Diesel :: EGR Cooler Is Bad

Just found out that my EGR cooler is bad. How big of a job is this/how much down time if a compatent tech is doin the job?

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Ford 6.0L Power Stroke Diesel :: Oil Cooler Clogged

I just replaced my oil cooler and 500miles later its clogged again. Delta reached 40F.. No fun... I replaced it with the factory ford cooler and installed the coolant filter but I guess when I did the first flush I missed sum gunk.

So my question to you PROs, should I reflush/restore again then replace the cooler? OR Go with one of these??

- Coolant-to-Liquid Oil Coolers
- IPR External Oil Cooler Kit for Ford 6.0 Powerstroke

The budget is tight, but I gotta keep the truck going.

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Ford 6.0L Power Stroke Diesel :: BPD Cooler - No Filter

I'm considering the BPD cooler MINUS the filter. Anything wrong staying with the original filter?

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Ford 6.0L Power Stroke Diesel :: Replace Oil Cooler?

Well it looks like I'm going to have to put a new oil cooler on my truck. Does ford have an upgraded version or do they still offer the same cooler?

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Ford 6.7L Power Stroke Diesel :: Power Loss - Code P0401 - EGR Cooler Is Clogged

My 2011 has 62k miles and has been throwing P0401 codes, which results in losing power. I assume the EGR cooler is clogged. So I went to the dealership to see if it's covered, and was told there's no warranty coverage.

I would rather blockoff the EGR cooler than repair it. I would also like the extra performance from a tuner like the MiniMaxx. I do prefer the stock exhaust and not real excited about the drone/smell that comes with deleted DPF.

Will I have issues if it's tuned with the EGR blocked off, and stock exhaust? Or am I better off doing a full delete at this point?

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Ford 6.0L Power Stroke Diesel :: Filling Up Oil Cooler After Replacement

Is there a way to fill up the reservoir for hpop and cooler after replacement? I didn't want to burn down the starter and kill batteries cranking all day until everything is full. I did the usual upgrades on the motor and about ready to try and get it started up. Where does the oil drain to when filter is removed?

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