Ford 6.0L Power Stroke Diesel :: 2004 - Tinging Sound That Emanates From Near Right Bank


Jan 12, 2017

2004 6.0 160K....

I have a very hard to hear tinging sound that emanates from near the right bank--possibly more audible toward the front of the motor. It is very hard to hear but it is there. it is higher pitch than the "diesel" sound, and much lower in volume. I had thought it was my lower alternator (dual alternator setup), but I ran it without the lower belt and the sound is still there.

I think the sound tings at a faster rate with RPM increase, but in truth, I am not certain, but it is drowned out by engine noise. Using the base engine test to spin the engine over I do not hear it, BUT it might also be that the engine doesn't spin over fast enough. During the test the engine spins fast and smooth. I did the test with a warm motor.

I have AE software and have a good balance (after just changing injector #8). I know that cylinder 1 (passenger side) is after #8 in firing sequence so I was kind of hoping that the noise was coming from a max'd out injector trying to compensate for the bad #8. However, after installing the new #8 injector the engine idles smoothly with a straight-line contribution balance---and the right bank noise is still there.

Could it just be an injector making noise that will eventually fail?
Could it be a cracked rocker or a bend pushrod?
Could it be something else...?

Is there anyway to figure this out without pulling the right side valve cover? I guess I've decided this is the next step, but I'm looking for any thoughts before I commit to that. I've done things like this in the past and my luck says I'd pull the cover and not find a smoking gun.

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[URL]....

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Eventually, around 35mph it's almost a constant tinging noise because I'm going fast.

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It only happens on a very Rare occasion.

When Cold, and when I start out as I open the throttle, it suddenly sounds like there is not a piece of quieting stuff on the engine. I mean its like I can hear right into the engine itself.

I back off, It goes away then I dont hear it again for another Month or two.

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So I have just over 14k on my 2015....... I love the truck but have had a few small issues. I had a water leak coming in from the roof that would leak through the grab handle. Nothing major dealer replaced one clearance light seal and they said the windshield needs to be re sealed.

Then I had a god awful irritating squeak in the dash..... It only does it late In the day when it's been hot. The dealer said it was a loose air bag. I have had the truck back a week and it's doing it again.

Those are little issues that will get resolved...... I hate having problems with a brand new vehicle but I understand it happens and that's what warranty is for.

I also reported a bad shake to the dealer...... The truck will shake very violently and have a very loud "diesel" sound. It's very specific at when it occurs. It has only done 4 times in the past 6 weeks including today. The odd thing is the 4 times it has done it has been the same time of day in the exact same spot on the exact same road!!!!

Basically I leave my office sit in some traffic and by the time I get to the parkway it has been35 minutes or so. Only happens in 6th at 60 which is roughly 1,400rpm a slight load due to a small incline and it shakes real bad! The typical "diesel" sound you get when under a load is very pronounced almost to a knock. It will continue to do this as you slowly increase throttle until it down shifts and then goes away. I also caught it doing it and I manually shifted to 5th and it went away.

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I gave very descriptive info to the dealer..... Several techs drove it and could not duplicate. I just picked the truck back up last Thursday and the dash squeak is back and the shake happened yesterday and again today. So I am a bit irritated to say the least.

I really hate the fact that I know there is a problem but I also understand if a tech can't duplicate it he can't diagnose it. However today I did get a video of it with my phone so they will know I'm not making this crap up!

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