Ford 6.0L Power Stroke Diesel :: 2005 - Engine Stalls Once Warmed Up


Nov 28, 2016

I have 2005 Ford 6.0 turbo diesel. I replaced high pressure oil pump because it would die once it warmed up. Also replaced high pressure fuel rails and icp solenoid. Engine still dies when ect reaches 204 and eot reaches 235. Why it still dies?

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Ford 6.0L Power Stroke Diesel :: 2005 / E350 Van - Rough Idle Stalls / Hard To Start

Rough idle I have had for little bit.Would stall out at idle or a stop, but fire right up? No one could figure it out with the stalling, but now its bad, started yesterday. Have white/blueish smoke sometimes, ( white smoke smells fuel) on restart after warmed when it dies, first time it took 25 mins to restart, now only takes 5 to 15 mins, when I step on it INCREDIBLE full power, fuel mileage gone to hell also since yesterday. Had full tank, now 1/2 tank.

No problems on cold start at all, no check light, 325,000 and never had this before.

Bad fuel?
ICP?
FICM?

Recent work, new turbo, ( turbo was original turbo installed when built) cooling line to waterpump, oil change, new fuel filters, front brakes and 2 new batteries.

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Ford 6.0L Power Stroke Diesel :: Won't Start When Turn The Key Once Warmed Up

In the morning, she starts great. Right up. And that's the least time she'll start until tomorrow's morning. Once in a while I'll turn the key and nothing happens, all of my lights are on like normal, but once I turn the key to start, absolutely nothing happens. Next morning, started right up. I can't leave her running everywhere I go. This is my first diesel, I just bought her with 265k miles, looks like she was well taken care of. But she doesn't like to start since the day after I bought her. New alternator because Ford told me, battery light doesn't come on, she still won't start once warm.

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Ford 6.0L Power Stroke Diesel :: 2003 - Misfiring When Warmed Up

I have an '03 that misfires. The FICM was replaced around a year ago. FICM volts are at a steady 48. I recently change oil and used a Ford oil filter and cap with new o-ring. I also had the starter changed recently. It now spins over so fast, it reminds me of a gas engine without spark plugs! It starts up every time with no trouble, has plenty of acceleration, and seems to run great, except for the misfiring. It seems to misfire worse when warmed up.

I added some good diesel additive to the fuel, hoping that may work, but it did not. I've been doing some reading in different places and am thinking of disconnecting the ICP sensor and see if it works. I also am considering trying some RevX, or similar stiction additive, but from what I've read, stiction is a cold start and chugging problem, of which I have neither. I have a ScanGuageII with many of the X gauges programmed in, but I am not quite sure what direction I should go.

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank But Not Starting Once Warmed Up

I have an 04 ford 6.0. It is an 03 model. It has 165xxx miles. It fires right up cold but, once warmed up it will crank but not even try to start. A little starting fluid and it will fire right up. I sent the FICM in and had it tested and it is good. I put in new 850CCA batteries and a 185 amp alternator so my voltage is good. I changed the fuel filter and the oil/oil filter, synthetic 5w-30. It isn't throwing any codes. I am really hoping it's not the HPOP but, think it's probably that or related to it.

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Ford 6.0L Power Stroke Diesel :: Bucking And Running Rough Until Warmed Up

Truck is running bad when first cranked in the morning, is bucking and running rough until warmed up, think the oil needs to be changed and which additive is better the archoil or Rev x?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Hard To Start After Warmed Up

I have a 2006 F350 6.0L. That is Having trouble starting after it is warmed up. Ive been told multiple things it could be but the one ive been told the most is the Stand pipe or dummy plug in the oil rail having a small leak. Is this correct? Or is there something else i need to Check??

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Ford 6.0L Power Stroke Diesel :: 2005 - Engine Lost Power When Driving Down The Road

My uncle bought an '05 that stopped running one day. He was driving down the road and engine lost power. He was able to coast into his driveway. Unfortunately, it's been 10 years since I've work on a 6.0 and no longer have any of my computers.

He did state there is no check engine light. He's going to change the filters today / tomorrow. I'm hoping to make it down there this weekend to look at it, but what to look for. Even more unfortunately, we really don't have any specialty tools or gauges.

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Ford 6.0L Power Stroke Diesel :: Vibration / Noise When Stopped After Truck Warmed Up And Been Driven A While

2003 with 2005 motor, auto trans. After truck is warmed up and been driven a while I get a vibration/nice when stopped. Sometimes the Vibration changes with the brake peddle application. Is there a ps hose that can go bad internally on these? Anything else to look for. It's easy to hear/feel in the cab but can't hear it under the hood. Changed the ps fluid with no change.

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Ford 6.7L Power Stroke Diesel :: 2012 F250 Diesel Frequently Stalls Momentarily After Touch The Brake

My 2012 diesel frequently stalls momentarily after I touch the brake. This is very annoying as I drive in heavy traffic and often have to touch the brake then accelerate to merge into freeway traffic. The dealer service department said this was a 'feature' and not a flaw. Is there any way to eliminate this issue?

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Ford 6.0L Power Stroke Diesel :: 2005 - Engine Started Surging - EGR Delete

A few weeks ago I got in my 2005 EX and started for work. As I idled in traffic, the engine started surging (it had never done this before). So I took it right to Ford and dropped it off before it got worse. Of course, they couldnt look at it until Monday (this was a Thursday), so I had to get a rental.

I get the call on Monday that the surging problem was an injector, but covered by my warranty. But, it seems that my EGR cooler was bad, but even more important was my blown head gasket.

WHAT?! My truck did NOT have a blown head gasket when I dropped it off. But thats besides the point. There was much back and forth between Ford and my warranty company, but finally I got them to cover the head gasket.

But, I had to pay for the EGR cooler. So I asked the Ford mechanic if I could supply him with an upgraded cooler, so I wouldn't have this issue in the future. He said no problem. I then told him I was going to buy a Bulletproof and he said no, get a delete kit. He said "I've done a number of these, and its really the best solution.". He even HEAVILY recommended the ADT Delete kit. He even said that since I have a 2005, we can just leave the EGR valve hooked up and I wouldn't have a CEL issue.

Fast forward several days. I picked up my EX last night and... CEL is on. I called and spoke to the mechanic and he told me that I must have an upgraded program, and that my only option is a tuner to turn off the EGR completely. He also told me that I don't need an expensive SCT or Bullydog just for the EGR.

Anyways, with all of the above setting of the stage complete, just wondering what my best option is here... Is there a simple/cheaper tuner I can use to just disable the EGR? Is it worth the money to get a more expensive tuner? For the most part, this is my daily driver and I don't need a performance or towing tune. I wouldn't mind better mileage, though

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Ford - Focus :: Stalls In The Cold Until Engine Thoroughly Warmed Up

I have a question about my 2000 Ford Focus. It has problems in the cold. When the air temperature is below -5 or so, after driving a short while (before the engine is up to temperature) if you come to a stop and the the engine go to idle it will stall. It does this while the car is still in motion (as it is a manual) and you aren't in gear coming to a stop light.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 Engine Overheating / Battery Went Dead

I have not started my truck for some time (about 3 months) and the battery went dead. I recharged the battery and started her up. I then drove my truck about 5 miles and noticed that the water temp gauge was pegged to overheat...unbelievable! So of course I stopped the truck at the the nearest spot that had a water hose. The water was about 2-3 liters low as I could tell. This should not have caused the engine to overheat though. So what happened here. The engine ran ok back home but now I do not know what to do. Is it an electrical issue where the cooling system has a valve that is signaled electronically to open for the water to flow thru the system??

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Oil Leak Coming From Rear Of Engine

I just purchased a used f250 6.0L a week after having it i noticed a small oil leak slowly got worse (looked as if it was coming from the too rear of the engine) then noticed about a half quart of oil under my truck. While driving it home the oil pressure gauge kept dropping then going back to normal then eventually dropping for good. The truck still ran so i drove it to take it to the mechanic but then the throttle began to become unresponsive and then gain power again then finally the truck shut off and wouldn't start again, blowing oil all over the inside of the hood and top of the engine. I checked it and noticed the pressure sensor pigtail were fraid so i replaced that along with the sensor and added oil but still wont start.

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Ford 6.0L Power Stroke Diesel :: 2005 E350 6.0 - Tough Start And Check Engine Came On

I've got a 2005 E350 6.0L with a 4x4 conversion and Sportsmobile penthouse roof. We barely made it out of Big Bend NP yesterday. Here's the protrusion of events...

Had rough starting for a while (separate conversation). Yesterday AM had a tough start and check engine came on. We were about 5 miles up a dirt road, no major off roading but dirt and bumps along the way down. Throughout the day made a handful of stops/starts. Each time battery light would stay on and then go off after getting to about 2k RPM. On the drive out I noticed the battery gauge decreasing.

Turned off all radio, lights, etc. Kept dropping and eventually the "limp home" mode kicked in with the battery gauge below L. Maybe 20 miles of safety mode at 50mph all gauges went off. Still driving. Another 5 minutes all gauges kicked on and showed normal. Stopped, turned off and restarted and drove normal the rest of the way into town and full highway speeds.

I have it in a shop now but would love to back up what they might tell me. My guess. Loose connection to alternator or battery somewhere. I originally thought the alternator had crapped out but it having kicked back on with no issues for the last 30 miles makes me think that's not it. Batteries are only 3 months old. Battery gauge back to normal today and started up/made its way to the mechanic no problem.

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Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust

Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.

2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.

Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.

After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.

I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.

As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.

Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Cuts Out For A Split Second When Releasing Throttle

This truck isn't mine but it's an 05 F250 automatic. We just did oil cooler, STC, standpipes, dummy plugs, EGR delete, and cleaned the turbo. Truck starts perfectly and runs great 99% of the time. But after a high load throttle situation right when you let off the throttle the engine sounds and feels like it cuts out for a split second, then it comes back and everything is fine. It does it with stock tunes but it is more noticeable with his SCT tunes loaded. There are no codes being set. The weird thing is if your drive it relatively easily it never does it, and it never does it while it is actually under high load, at WOT it pulls like crazy until you let off a bit and then it happens.. It also doesn't do it every time but it is fairly often. It has edge insight with fuel pressure monitoring added, ICP doesn't drop out and neither does fuel pressure. What could cause it to do that?

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Cranks Fine / No Cold Start

I'm TSing a no-start on my 2005 6.0L F250. Engine cranks fine. I've been working my way thru the TSing guide and using my new ScanGaugeII. No codes found. At glow plug warmup, (dash light goes off), I'm getting 40.5v FMP, 11.0v FLP, 14.8% ICP, and 0psi IPR. After cranking for 10-15 sec, get 35.5v, 10.0v, 84.7%, and 446psi. I've had a trickle charger on all night to keep the batteries charged. Have not seen FMP over 45 or IPR over 470.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Battery Light Comes On / Engine Shuts Off Seconds Later

Last week my battery light came on for the first time in years. I have a 185 amp DC Power alternator after dealing with so many bad oem ones.

Anyways, battery light came on when i pulled up to a stop sign. I proceeded to plug my sct x4 in to see what the voltage was, with the battery light it was 11.50. I shut the truck off started it back up, no light and voltage was 13.7. Went through the stop sign got into some more traffic, started to accelerate again and this is when the truck shuts off for the first time. Put it in neutral, and it started right back up.

Several days later it shut off on me two times back to back. It was a cold start, and both times the battery light was on and the truck would die within 30 seconds. Third start it kept running fine.

This past Saturday morning battery light was on, let it idle for awhile then as i tried to park it in the garage it shut off. Started it up, no light so it ran fine. Later when i started the truck it shut off again. So it has shut off on me 5 times in the last week.

Some more background on the truck:

2005, 199k miles
Well maintained (T6 every 5k, filters every 15k, etc.)
The injectors are going bad, it started running rough saturday 1/9/16, just a couple days before it started shutting off.
I used to a sct x4 to pull codes, i have p2237 (if i remember right) which is an intermittent icp signal. I replaced the pigtail and icp less than a year ago because of the same code.
And three codes for glow plug solenoid open on 5, 6, and 7.
No ipr codes

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Engine Change Out Now The Truck Will Not Start On Hot Crank

So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical

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Ford 6.0L Power Stroke Diesel :: Stalls While Driving

Driving down the road at 55, the truck just stalled out and won't restart. This has happened before but it always started back up right away. Put a scan tool on it last week and it's giving me an injector 1 low pressure, and egr.

I've read that running the truck at low voltage could fry the FICM and cause all sorts or problems. I just replaced the alternator this week because the batteries always drained while the truck was sitting.

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