Ford 6.0L Power Stroke Diesel :: 2005 F250 Stalling At High RPMs


Jan 14, 2017

I literally just got this truck 1 week ago. '05 6.0 F250. I have read numerous other threads and have not found an answer. I will start from the beginning.

I was driving on the hwy and once the engine is hot and I am over 55mph the truck feels like it wants to stall. The rpms drop and come right back up. Its like a 'hiccup'. If it starts to act up and I pull over it remains at idle and not stall. Once i get back on the hwy IF I go over 55mph the truck will stall and I will not be able to start until cool.

After doing some reading through the forums I replaced the IPR on the HPOP.

I tested the high pressure oil system. I took off the valve covers and tested both the right and left side individually, with the IPR valve open and close; cannot find a leak.

I took the fitting off of the top of the HPOP and tested with air there as well. I only hear air out of the weep hole in the back behind the gear on the pump.

I took the oil pump off and charged the branch tube with air, no leaks.

I checked all the dummy plugs. They have been already replaced with the upgraded ones and the orings all looked good.

I took the upper half of the standpipes out - look good, orings looked good. I was unable to get the lower half of the standpipe out on the passenger side due to the air box and the driver side only the top half came out when unscrewed from the oil rail.

I put it all back together with 2 new batteries.

I started it, (started cold), drove it 25 miles and it stalled, let it cool down and it started. Drove it 20 more miles and I pulled into a parking lot and I shut it off, and it started right back up 3 times. When it shut it off on the highway I unplugged the ICP sensor and it did NOT start.

It runs fine until I go over 55mph then I am getting the same stall issue. I can drive it around under 50mph and have no issues. I drove it under 50mph and shut it off a total of 3 times and it started back up no problem. If I drive it over 55mph rpm gauge drops and then comes right back up and IF it stalls I cannot start until it cools. Once it stalls out, If I try to crank on it, my IPR is 84.8% IPC - 99-120.

I am using a Scanguage II at idle:

ICP - 18.5
IPR - 585
FMP - 47.5

My FICM Voltage stays between 12.5 - 13.0 while running.

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Ford 6.0L Power Stroke Diesel :: 2005 - Stalling When Hot Getting Low ICP

I've been having this problem for a while and seem not be able to get anywhere.. so at first my truck had a stalling when hot getting low icp which lead to a new hpop, couple injectors, dummy plugs, icp.

Ever since I got the new hpop, now when it gets to operating temps the low pressure gauge drops, and once you get on pedal it goes back up then eventually stalls. Then have to wait till cold.. the low pressure gauge will not drop till oil is warm. Does it sound like a low pressure pump?

It's a 2005 6.0 with 213,000

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Stalling / Loss Of Throttle Response And Won't Start

2004 F250 Powerstroke Diesel 6.0L ... 90,xxx miles

Symptoms : Within the past 10,000 miles the truck has begun exhibiting the following problems, sometimes in conjunction with one another and sometimes just independently of one another:Stalling on the road at low speed / low engine RPM.

Throttle pedal becomes completely unresponsive. Stabbing the throttle pedal repeatedly sometimes causes it to return to operation. Sometimes the engine must be shut off and re-started to return throttle pedal to operation.

Rough, surging, stumbling idle at rest. Will crank but not fire occasionally. Problem has become worse as of late. Repeated attempts at starting the engine usually result in success after much, much retrying.

Work Done : Local Ford Diesel technician replaced the EBP sensor, replaced the EGR valve and re-flashed computer with latest software -- all under warranty. Problems still persist.

Peculiarities : We have tried driving the truck with the EGR valve disconnected and with it connected, both at the technician's request.

With the EGR valve disconnected the truck usually starts fine but still stalls out at low RPM / low speed. Fuel economy is also cut by nearly 50% with the EGR valve disconnected. Really couldn't afford to keep driving the truck like this.

Technician speculated that if the truck continued to die with the EGR valve unplugged, it meant that the computer or fuel pump might be bad. ????

It also seems that the stalling problem manifests after the truck has been driven at highway speeds (65-70mph) for at least a period of 20-30 minutes. Stalling usually happens as soon as we make an exit off of the highway and begin to slow down to make exit. As in foot off the throttle pedal. Engine RPM drops then stumbles then stalls.

I wonder if this is a problem with the HPOP or ICP system.

Specifically I wonder if this is a cracked quick release fitting that allows oil pressure to fall after the engine heats up and oil viscosity thins out with the heat. Once the engine cools down sufficiently to thicken the oil, the HPOP finally gets enough oil pressure to allow the engine to fire up again.

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The truck doesn't have a loss of power at higher RPMs, it takes off like a bat out of hell. I've put 175CC injectors in, tuned it, power max turbo, EGR deleted / studded, etc. It's almost go out with acceleration, or go turtle power with acceleration.

Oil pump was replaced a couple years ago. This problem existed through it all, and it's rather annoying. The truck doesn't want to produce any low end power. If I try to hit the gas enough to accelerate but not enough to force a downshift, I'll just blow smoke, spool the turbo, and barely accelerate until I down shift or push the truck through it. Turbo PSI is roughly ~15ish-20ish during the sluggish transition.

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Now the problem is back even with the new tires. Could the steering box cause this or is there something else I should be looking at?

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First, I need an oil cooler (truck has an EGR delete so no EGR cooler).

Second, I want to replace all the seals in the high pressure oil system and replace the HPOP elbow.(Already replaced IPR)

Third, I would like to do the Blue Spring update as well while I am in there.

Looking for part numbers or kits numbers. I usually do all my own research but right now I am way too swamped at work and home to find these parts.

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- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
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- Prayed the rosary

One month later, still crank no start. Thinking about using it as target practice with the AR-15.

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