Ford 6.0L Power Stroke Diesel :: Smokes White After 10 Minutes Warm Up - EGR?


Apr 2, 2009

My truck is puffing smoke after about 10 minutes and warmed up (looks white). It happens only one time for about 30 seconds and looks light grey or whitish in color, definitely not black smoke. The truck runs just fine, starts great, doesn't hesitate or studder, doesn't loose any coolant, no signs of pukage. In other words, it Runs perfect.

By the time the smoke happens I am usually at an intersection and see this white smoke billow past me or see it in the pass. side mirror. it's too hard at the time to get out of the truck at that exact 10-15 seconds it smokes to smell it or see it's true color without my sunglasses on but it looks white or greyish. not convinced it's a blueish color.

The truck doesn't smoke at start up or run rough so I'm ruling out injectors. I think it might be the egr cooler that is still connected eventhough there is no hot gasses going through it. (Did the up pipe mod). I might have an egr valve that has a bad seal on it. I'll have to remove the egr valve and see if it looks gummy in there since the egr cooler still routes coolant.

The other thing it might be is a bad oil seal on the turbo which is burning off leaked oil after it's warmed up, again I don't see it smoke for the rest of the day.

The very first time I saw it smoke was the day after I did the up pipe mod and capped off the egr cooler. I may have had a small cooler leak before I did the up pipe mod and now the coolant (if it's coolant) can't run in the exhaust or burn off there directly. My SCT turns off the egr valve but the valve may have a bad seal in it along with a defective egr cooler. will remove the valve to inspect tomorrow if possible.

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Ford 6.0L Power Stroke Diesel :: No Power - Studders And White Smoky Exhaust When Warm

Say I just purchased an 06 f250 crew cab with the 6.0.

I had her trailered home due to dead batteries. I got her started up and drove about 5 miles until she got up to operating temp.

When I came to a stop and tried to accelerate, she immediately bogged down and started studdering with white smoke coming from the exhaust.

I shut her down and started her up again. She started and idled fine, but as soon as I pressed on the accelerator, she bogged and studdered again. I shut it down again and started it back up. Normal idle, and I shifted her into gear and was able to mozy on idling forward without having her bog, but as soon as I touch the accelerator, she bogs and studders.

I towed it home and the next day (today) she started just fine and I shifted her into drive and moved it forward about 10 feet. Did not touch the accelerator so she didn't big or studder.

1. I am guessing the white smoke was coolant burning through a failed EGR circuit. Do you seasoned members agree?

2. It the a check engine code when studdering. I have yet to check codes so I am still in diagnosis mode.

3. I plan to block off the EGR pipe and throw in a new oil cooler. Anything else immediate I should be considering??

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Ford 7.3L Power Stroke (1999-2003) :: Smokes Like A Freight Train In The Mornings White / Grey

ok so about a year ago and 7 thousand miles ago (abouts) I did a engine build and rebuild I had brand new injector cups, injectors (180/100's) and new o-rings......now I've got fuel in my coolant and smokes like a freight train in the mornings white/grey I believe (its dark) but never black smoke but not the smell of coolant like unburnt fuel truck starts up amazing at 10 degrees' when I had the machine shop building my heads for my stg 1 cam I had told them not to install my cups well they did anyways and used red locktite when I keep hearing and seeing recommended to use green and have used green in the past

I know most situations are cracked cup, cracked heads, my biggest question is ya think the red locktite will hold? And since the cups are new could it be a injector o-ring? dosent the fluids on the injector go botton to top (coolant-fuel-oil) and a bad oring mixing the two I did notice my fuel psi was sittin higher liker 75 psi iv lowerd it since then

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Ford 6.0L Power Stroke Diesel :: Driving With A Sticking Turbo / Sluggish And Smokes A Lot

I've come to the conclusion that after 300,000 miles my turbo is sticking. I need to drive the truck up to my mechanic but he's 50 miles away 90% highway (really don't wanna pay the towing bill) would this hurt the truck any more or would it be okay? If it will hurt the truck more I'll get it towed but I'm trying to avoid that at all costs. I have drove it since the turbo began to stick but it is very sluggish and smokes a lot. As soon as I let off the pedal boost immediately drops to 0 psi.

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Ford 6.0L Power Stroke Diesel :: Hard To Start When Cold / Smokes And Runs Rough Until Warms Up

I have an 03 F350 with the 6.0L. It has 210,000 miles on it and the injectors are beginning to be suspect. Its very hard to start when its cold, smokes and runs like crap untill it warms up.

I've found a set of injectors out of a 2005 truck with 8000 miles on them. The truck was overboosted and blew a head gasket.

Now finally to my question.....Can the overboost damage the injector? Would it be safe to buy these and install them or rebuild them before install or just leave them alone?

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke At Idle When Warm

I have a Tymar intake, magnaflow exhaust, a DP Tuner and I have Rosewood Diesel injectors.

I had a bad oil leak recently and it seemed to be coming from the turbo area so I changed all the o rings back there and deleted the EBPV system (I cut out the butterfly and welded the holes shut, cut the part of the pedestal that held the actuator because it looked like it was leaking and welded the oil holes in the pedestal that fed it. I left the actual EBPV sender in the pedestal and kept it connected to the harness)

After all that was done I checked the oil and it was low but still on the dipstick so I drove it to the local parts place to get some more oil, about 2 miles, because I wanted to check for leaks. It was not happy, ICP low code came up it was sputtering and jerking when stopped at a light. I got to the store and parked it, it took about 3 litres of oil and seemed to run pretty good after that.

But on the way home I noticed a bunch of white smoke, I figured maybe an injector was stuck. I started it a little later and no white smoke in the driveway so I thought maybe it had gotten lubed enough and had sorted itself out. That was a few days ago.

Today I started it and let it idle in the driveway for about 15 mins and no white smoke, I wanted to get it up to speed a little so I took it to do an errand that was about 10 miles away, lots of lights and a bit of highway. It would run fine while going at speed but as I would slow down for a light the ICP would go down to around 600psi and the white smoke would start, as sitting idling a huge cloud of white smoke would form (yes, I was that guy), once I could take off and get it running a bit harder it would go away again.

I am assuming that I have a stuck injector (or cracked), I have no oil in my degas bottle and it doesn't look like it is fuller than before. Seems like I may have used more fuel than I should have, but pretty hard to tell just from the fuel gauge.

I have tried a buzz test and they all sound the same, tried a Compression Contribution test, no codes from that.

How can I locate a stuck injector? If that's what it is?

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Ford 6.0L Power Stroke Diesel :: AC Will Blow Cold For About 3 Minutes And Then Stop For 10 Minutes

My A/C will blow cold for about 3 min. and then stop for 10 min......then cold again for 3 min.....then warm for 10 min.......what is going on ? It does this when on climate control and on A/C . I had a compressor go out about 1 1/2 yrs. ago due to a fan failing...the compressor tore apart... This is not acting like that though .

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Ford 7.3L Power Stroke (1999-2003) :: Little White Smoke After Good Warm Up - No Start

So I was on my way to work on a semi-chilly morning here in Colorado. Every day as usual, a little upset in the morning, a little white smoke and after a good warm up i'm on my way. About 10 minutes up the road while accelerating on the freeway, I hit I guess the perfect RPM range (2000-2500) when all of a sudden my CEL came on. Right as the CEL showed up, the engine introduce to me a new skip and lost a bit of power. About 5 more minutes up the road, the CEL went off and the skip went away, unless in idle. I made it to work a few minutes later and the skip in idle was apparent for sure. I turned her off and just couldn't get her to turn back on. The injectors are just not firing, no smoke at all, they don't even sound like they're trying to fire almost like no signal to the whole engine.

I replaced the CPS, the IPR and unplugged the ICP to test if she'd go. I opened the fuel bowl and watched it fill up. I checked the HPOP level, it was almost full, maybe a quarter (between half) inch from the top. No codes.

She ran great until this, outside of needing glow plugs. When I was trying to get her started it was 60ish outside so I don't think glow plugs is the issue. It sounds like the Injectors are not firing at all, whatsoever.

I will note that I had a few fuses blow out of no where that I replaced, a trail light, OBD fuse and one other in the under-dash box. I had her dyno'd a few weeks back and the tech said she made great power but sounded like she had a little issue recovering from the high RPMs but I figured my injectors are tired.

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Ford 6.0L Power Stroke Diesel :: 2007 - Chugging White Smoke / Smelled Like Unburnt Diesel

2007 6.0 6 speed, 187,000 miles. The other day started truck, had been running about 20 minutes before. Started fine, go to drive, chugging white smoke, smelled like unburnt diesel, baby truck home, seemed to run ok at low rpm, truck warmed up and ran fine. But I also noticed turbo boost was acting funny. Truck ran fine next few days. Then this morning, started cold fine, started to drive it and same chugging white smoke, it quit by the time j got to the end of my driveway, but drove to work, it quit smoking, ran pretty smooth, but will not build any boost. Truck is bone stock except for exhaust, it's straight piped. Ok. So this eve I borrowed my dads edge cts, here's all the engine codes:

P0069
P0269
P0299
P2262
P2269

The last one is water in fuel, since it started this crap I did notice it was right after it came on in the dash. I'm trying to figure out where to start....

On another note. VGT duty shows 85% at idle ?
Ficm voltage is constant 48 volts
Newer batteries

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Ford 6.0L Power Stroke Diesel :: Died - Low Fuel Pressure - Blew White Smoke - Diesel Smell?

no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: Blue Smoke When Warm / Smells Like Oil Not Diesel

Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.

If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.

Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?

When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?

Couple more points:

- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.

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Ford 6.0L Power Stroke Diesel :: 2004 - Low Or No Power / White Smoke

I bought a 2004 power stroke with 100k miles, ran well for 15k miles then started having low power for first few minutes to no power, regular oil changes and fuel filters at 5k, checked FICM 48v KOEO , 48v cranking, new batteries just in case. Oil pressure when cranking at 50% of gauge , even crank cycle will jump when trying to fire, no loss of coolant, block heater working, it did start a few a few times and blew white smoke until warm then full power but the last 2 times I did get it to start it ran for less than 1 minute and died could not restart.

Fresh fuel additive in both fuel and oil for stickshion, have read hundreds of posts but not seeing similar problems no codes. With key cycle 120 amp draw on passengers battery for approx 25 seconds 48 amp on right battery glow plugs good due to the amp draw? So I think my FICM is good, good oil pressure cranking, the oil pump should be good, ICP good? Because of gauge coming up? Everything I read says black smoke for EGR soot issues. Not sure where to look.

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Ford 6.0L Power Stroke Diesel :: White Smoke - Knocking Sound - Lost Power?

it's now 1,500 miles away on the side of the road.White smoke, knocking and lost power. Truck has 133,000 reman engine installed at 46,000. Is it common for hydro locking to bend a rod? He sent a video and it def sounds like a rod and degas is empty.

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Ford 6.0L Power Stroke Diesel :: Low Power And Bad Shaking / Black And White Smoke When Revved Up

I went out to the store today all was fine came back out and started driving got 2 miles down the road to a red light and the truck about stalled no power it doesn't smoke at idle but revved up it blows black and some white and the truck shakes. I am thinking its stiction or bad FICM????

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Ford 6.0L Power Stroke Diesel :: 2007 - Power Loss When Driving - White Smoke Blowing

I have an 07 6.0 with 400,000 miles. Has been a great truck with no major problems. Before I started the work I had 3 bad injectors, running rough and the oil/ coolant temp just outside of 15 degrees. So I tour her down and replaced head gaskets, installed arp studs,all new injectors,all new glow plugs and new oil cooler. Ran great for a couple days. Then when driving to work lost power on and off for a few miles then completely gone could only go 10 miles an hour. I checked codes and there was the under boost code witch has been on there for a while and I forget the other code but it was for the ipr valve so I replaced the valve and right after still the same but that code went away and the p0470 popped up. So I cleaned out the ep sensor tube and replaced the valve. After several miles she now runs great but now I'm getting a little puff of white smoke when I take off and not every time and mainly when I take off some what quick. All codes are gone expect the under boost. I have an egr delete already.

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Ford 6.0L Power Stroke Diesel :: White Smoke From Exhaust?

yesterday I went out started my truck and white smoke started coming out my exhaust so I turned it off waited a bit started it back up let it run for a bit smoke went away drove it about 60 miles. Later that night it did the same thing but I was 2 gallons short on coolant drove it another 60 miles ran fine. Next morning decided to take it to a shop put more coolant in it drove maybe 20 miles to shop got there turned it off everything was fine never over heated once. So this shop is now telling me my trucks hydro locked and I steamed the EGR valve. And there telling me it's gonna be $8000 to fix it .

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Ford 6.0L Power Stroke Diesel :: 2003 - Lose Power / Coughing And Blowing Bluish White Smoke Then Shut Off

I picked up a 2003 6.0 awhile back went ahead and did studs,gaskets, delete. Was driving it and seemed to lose power, started coughing and carrying on blowing bluish white smoke then shut off. Ended up hydrlocking #5, Oring on injector was tore when took out. Put all back together, ran horrible, did a balance test with AE, showed #3 injector, replaced, ran horrible, did AE dropped #1 injector. So in process of replacing the rest of the injectors. Just wondering why it is or was dropping them 1 at a time. Ficm was showing 47.6 to 48.6 volts, could that be it?????

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Ford 6.0L Power Stroke Diesel :: White Smoke And Minimal Boost

Ok, took the sub for a spin around the block yesterday. Turbo was singing a tune when I left. white smoke and minimal boost on the way back. It is spinning, just not boosting very well. Stuck? Electrical problem? any pointers, or easy stuff yo check, before pulling the pump?

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Ford 6.0L Power Stroke Diesel :: Sct X4 Flash Tuner Has White Screen

It will not load up correctly, when I plug it into the truck it flashes two white screens. If I take it in to the laptop, it does the a same thing.

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Ford 6.0L Power Stroke Diesel :: White Smoke - How To Bullet Proof

I have the green light to bulletproof it. I just tore out the engine so she is on a stand now.

The whole backstory to this truck is one day a while back he was driving, noticed white smoke and instantly parked the truck at his house and fell on some hard times and couldn't get it fixed. The truck sat for some years and now was putting some life back into her.

I drained the oil and noticed right away the chocolate milk that was coming out of it, so right there I'm heading towards head gaskets.

What I am looking for is a list of the practical things to do to the engine while it is out on a stand. I am not looking for an extra 1000hp, just looking to bulletproof it so he won't have to worry about any other failures. I'm also looking for other maintenance items to change as well, maybe injector cups?

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