Ford 6.7L Power Stroke Diesel :: Ticking Noise Developed Into A Engine Miss With No Fault Codes
Feb 1, 2016
I have a customer with a 2011 that has a ticking noise that developed into a engine miss with no fault codes. His mileage has dropped from 18 mpg to 14.5 . Heard the noise more pronounced in the left bank. Tonight I disassemble the engine and found the rocker arms by the pivot ball are showing signs of recent wear looks as if they had a die grinder taken to them. The rockers spear loose? The truck has over 100k on it.
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2005 F250 195k miles. The truck has developed a howling noise comeing from what sounds like the driveline. It is most apperant at slow speeds with the windows up. It almost sounds like tire growling on the pavment but I can also hear it driving through the grass.
The last vehichle that i heard this from was my dd and ended up being a pinion bearing.
I put it on jack stands, removed the tires axles and driveshaft, spun the pinion yoke by hand it feels smooth. I also checked the rear hub bearings and they feel fine also. With the axles out and it up on jack stands i ran the truck and could still hear the noise. It almost sounds like it is comeing out of the T case output. The T case is a NP 271(manual shift).
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Got home from work this morning and noticed when I pulled in the drive and opened the door a ticking noise coming from under truck. Finally had time this evening to crawl under truck and investigate noise. It's coming from the front of the transmission where it bolts up to engine. It's a pretty much steady tick and goes away for a few seconds here and there. when you increase RPM's it's still there and I think goes away at higher RPM's, it doesn't get louder as you increase RPM's just stays the same level. Will get it to shop Monday hopefully and get this checked out and NoX sensor changed out too.
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The code was P040 which said is for the EGR system so I removed the EGR valve. It was completely plugged in the top section. I cleaned it out and cleaned out the ends of the EGR coolers then vacuumed the port out and reinstalled the valve and removed battery cables for 2 minutes to remove old check engine light codes . I drove it for 50 miles and it runs fine now and the check engine light did not come on. It still has a loud ticking noise behind the glove box which I read can be the blend door relay so I will try to pinpoint exactly what is making the noise as soon as I figure out how to get the glove box door off.
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My new to me (2K miles now) 2013 F350 with 52k miles just developed a knock. Oil changed 600 miles ago, Oil level good. No codes or CELs ...
YouTube...
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My 2007 has been having this issue for the last couple of years and has gotten pretty consistent lately. When it's below about 60 and the engine has cooled to ambient temps, it will crank all day and not start. Once ambient temps are about 60, it will fire up and runs like a champ. You'd never know it had an issue. It's got a #4 glow plug fault. Other than that, everything is reading within parameters. FICM, GPCM, or what?
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I have a 06 f250 king ranch with 6.0 . A few days ago my scangauge showed a code P0405
I changed my egr and after it showed two codes : P0405 and P0404
It still has a hesitation and loss of power , although better than before the Change.
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So I changed my oil with T6 and archoil and immediate miss at around 1500rpm then it clears up. I can stomp on it after that and it's fine. I know this has happened to others. My last oil change was also T6 and archoil. 2005 F250, stock, atlas 40, 216,000 miles.
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My truck is developing a hesitation or a miss when accelerating. It only does it in the beginning of accelerating like when just starting off from a stop. Seems like its more noticeable with the more I get on it. If that makes any sense. When just lightly accelerating it doesn't do it, like going slow through town from light to light. But when I give it more is when I feel it. It seems like it only does it before the turbo kicks in and it puts out a little smoke too only before turbo kick in. After that it runs good with no noticeable miss or anything. WOT runs feel good after it clears up. Its just when first starting out with anymore that 1/4 throttle I can feel it.
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I have a 2004 Ford F250 with 174,000 miles the truck has a slight miss a rough idle one hot or pulling I have 2 codes nut no light when I go into the ford oem feature in my scanner a PO 272 and a PO404 .. Where to start?
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Like the title says I'm having an issue the past few days where I can't drive this truck more than a few miles before it starts acting up with rough idle at stoplights/sign and sluggish acceleration until it gets over 1200+rpm.
Cold starts fine, drives good till engine warms up to around 130+ECT then it starts acting up. Stumbles on acceleration for little bit and puts out a little black smoke until it gets moving. No check engine light or codes found.
However a month ago I had the check engine light come on with a P0404 & P0405 and it still started & ran/drove great even towing. If I reset the code it would stay off until I restarted the engine the next time. I replaced the Dorman EGR because it had a lifetime warranty and only had 5,000 miles on the first one. The code did not go away until about two weeks ago the light went off on the dash and has never come back but I had not erased the code? So I'm not sure if this is still lingering issue or what.
I was checking my ScangaugeII when I came back home today while the engine was still idling rough and this what I saw for Numbers:
Low idle in Park
ECT 193
EOT 191
FICM 49.0
IPR 21.4
ICP 582
ICV 0.81
V 13.8
TFC 1.91
VSS(fan speed) 0
(This one doesn't seem right in the past is 500 or more rpm from what I remember?) What am I missing to check over?
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I've had good running on the truck but lately in the cold the idle has a weird skip to it like it's missing on a cyl. It will start fine, and run fine for about 30 seconds. Then it will start to mis. When giving pedal it goes away and it's driveable but it doesn't sound right. After a bit of running it's fine for the duration while warm. My monitors are I think all good, 48.5v, icp about 1250 psi. Is this the famed "injector stiction"?
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I have a 2001 F350 with a PCM labeled "PMT2".
The SES light is triggered every time I try and pull fault codes using Torque Pro. It has done this since I installed Torque Pro many months ago. Same thing happens in another local member's (2000) truck, although I don't know his PCM version.
I'm very comfortable with the Torque Pro settings that have been detailed in other Torque Pro threads. I have been careful to choose conservative settings, including trying debug mode. I have uninstalled and reinstalled Torque Pro to see if that solves the problem - which it does not.
Question: "PMT2" PCM been able to pull fault codes using Torque Pro without tripping the SES light?
I realize another variable may be my OBD2 Bluetooth device. As an aside, I have removed the AIH and would expect to see a fault code but Torque Pro reports no fault codes.
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I just got a new 2006 E-350 van about 4 months a go (my previous 2004 got scraped - found out the fuel line leaving the secondary filter into the engine with clogged with bits of paper (wtf?)... after I decided salvaged it for parts for my new van...).
New van drives beautifully in the last 4 months without problem, but shut down on me on the highway yesterday. No strange noise or anything when it went out. I managed to coast safely to the side of the highway. Unfortunately, I cannot seem to start the truck again and had it towed home. It cranks, but doesn't start.
I have a scan gauge ii this time and it shows the following:
KOEO:
FICM ~48.5V
ICP 0
IPR 14.8%
Sync 0
Cranking:
FICM ~48.5V
ICP ~8PSI
IPR 84.7%
Sync 1
I still have a P0299 and P2262 check engine code from 2 days previous to the above, but this doesn't seem to be related to the no-start conditioning (both turbo related)
So, pretty much, I'm looking at a very low ICP. Some research indicates this is is due to a bad HPOP, bad STC fitting, or a massive leak. Given the really low ICP, can I rule out the STC fitting and leak? Looks like only the LPOP is providing pressure. Is there anyway to tell if the HPOP is dead or not once I remove it?
Anything I should shot-gun replace first? I have a bunch of salvaged parts from my old van in my garage, which doesn't include the HPOP unfortunately.
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I bought a 2011 F-450 with 205,000 Miles on it with a blow engine. Local shop installed a Ford NEW complete engine. Unfortunately we had Code P24A5 EGR Cooler Bypass Control Stuck after the swap. Truck drives fine just has CEL on. Goes to FORD and they test Vacuum from engine, on line, and on compents say all is good. Replace Vacuum switch and Control and neither fix it. Ford stumped and quits responding. So i go get my truck back since they wont respond and had it over 2 weeks.
I get it back and now it has Codes P04DA Closed Loop EGR AT Limit - Flow to high and P1102 Mass Air Flow Sensor in Range but Lower than expected. I also have a P21BO for the reductant level sensor "C" Circuit High.
Since picking it up from Ford, Truck has almost no throttle until oil temperature warms up. I clear codes, truck runs good after warming up and no CEL comes on. Drove it for over an hour. Next key cycle, and CEL is on with all the above codes. Could something be hooked up wrong? Where to start?
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2005 6.0l - codes are P0261 Cylinder 1 injector circuit low. PO263 Cylinder 1 Contribution/balance and PO270 cylinder 4 circuit low. Ficm still reads 48 plus or minus .5. What is really puzzling is how changing the oil cooler and the EGR cooler would create these problems. Did I screw up the injector harness. Vehicle does not smoke either white or black. Low idle miss and at 55 it chugs once up to speed. Don't want to go Ford if I can avoid them. Whats going on.
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Truck has not been bullet proofed and has aftermarket air intake. Truck has 185km on it (purchased at 160km a year ago). For the Ham Radio guys out there, this is the most electrically noisy vehicle I've owned with S9+ noise while accelerating and S7 going down the highway ...
The faults show up as:edit Can be hard to start cold, takes couple of tries if it's been sitting for a bit (week or more)
No power when cold, that is a lot of pedal results in little power
Misses a lot when cold
Light blue smoke when missing when cold
When fully warmed up which takes 15 minutes of idling regardless the time of year:under load (heavy acceleration while loaded or not, or just in towing, or carrying) it misses a few times a minute, otherwise runs well
It feels like it just doesn't fire a cylinder if it were a gasser, or as if the spark plug weren't connected, but it's not a constant miss, it is intermittent. No load means hardly any misses. Load means lots of misses even running down the road. Should be pulling hard up a hill where it misses lots more.
What I've looked at :
FICM voltage 47.8 standing, 47.6 cranking and running.
FICM is aftermarket and there are no cold solder joints.
Added Archoil 9100 with no change
Wires to FICM are tight and connectors aren't cracked
edit Wires to Injectors are tight and connectors aren't cracked
Exhaust temps range between 500F and 800F during any of these events
Basic ODB reader shows no codes
I'm looking for a couple of things - I'm not much of a mechanic so this has to go to a shop for diagnosis and repairs. Before I run it someplace, what sort of diagnostic tools should that shop be equipped with to find out what's going on? Also, given what you know of the problem, am I likely to damage things if I continue towing activities?
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So I have a ticking sound that has me puzzled. I thought it could be coming from the drivers side of the engine. This weekend, actually on Monday I decided to do the hot re-torque on the diver side. I warm up the engine for about 15min and have at it. I had put this off for weeks because it has been way too hot. Dam it was still too hot, I was sweating buckets. I had to stop several times to clear the sweat off my head my eyes my shades .I torqued everything to spec and nothing moved.
I went to 125 inch lbs and I got movement on the rear two injectors. I gave them about 1/2 a turn and stopped. I put everything back together, I used hair spray form the 99 ct store. It seemed OK. Fast forward to Tue. I needed to be sure so I went for the boost leak test. Here is my concern. I was going to test to about 30 PSIG, but I ended up at about 40 psig and I forgot to disconnect the MAP sensor! How likely is it that I damaged the sensor, and how can I tell? She is pretty stock and does not have a boost fooler to protect the sensor. Nothing popped and I did not leave the the HP on very long.
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I removed the 4 injectors on the drivers side of my 2006 6.0 to clean them up and replace the o-rings and copper compression washer. When I put it all together (everything torqued per shop manual) I am now getting P0266,P0291, and P1000 codes. I have checked the connection on the #2 injector, it is good, and I didn't have any problems with connectors breaking or going back together on the FICM...
The truck will start after a long crank,but smokes and runs rough. It was running without codes before I messed with it. The reason for tearing into It was it has experiencing a pretty big drop in fuel milage. I had been running revx and fuel additives with mixed results...
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I have a 2001 f350 7.3 diesel and want some info... I am switching out the air intake and thinking about the Banks package.. How does it can be compared? Also, I am dealing with an issue of a dual generator upper and lower fault codes.. I only have a single generator system and it is running strong as far as I can see.. When I start it shows 12.9 and then raises to 14 when running.. Stays there the entire run...
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I've seen the gods of the diesel engine do some amazing things on these forums, so after a year of pulling my hair out, I've signed up to try this myself.
This time least year,I bought a 2004.5 6.0L F-250 with 196k on it to haul around the state for my new business. At this time, I knew nothing about diesel engines AT ALL WHATSOEVER, but I've never been afraid to tackle anything and mechanics are not totally foreign to me. Not to mention, I was hoping everything might just go peach-ily for at least a couple years. (for what it's worth, My dad and his family are mostly shade tree mechanics and I'm a power plant operator so mechanical concepts are not totally foreign to me, just never had a diesel before)
To begin, I purchased the truck and everything was fine for about 2 weeks. Then abruptly one morning I noticed a couple of hefty surges on the way to work. Then, on the way home I thought all was well until about half way home, it did it again! as I was pulling up, it galloped once I pulled my foot off the pedal. like ba-DA-DA-DA-da-da-da-da-da-da-DA-DA-DA-DA-DA-da-da-__ and then STALL! Shaking with concern over potentially an awful purchase, I turned the truck back on only to find... that it's fine?!?? No problems for the next two days and then it happened again. then good for a week, then again. then good for 2 weeks, then again. so then I bought auto enginuity and an edge insight to do some troubleshooting. Let that sink in as I explain it's history a bit.
-All but one injector is ford remanufactured the other is stock (was never told which one)
-replaced head gasket with another OEM
-ARP Head Studs
-EGR delete
-HPOP AND STC fitting both replaced
-FICM replaced
-Oil cooler replaced 50k ago
-ICP and pig tail replaced right before my purchase
- Has been through roughly a handful of ICP's since I've had it (I'll explain)
-I've cleaned the EBP tube a lot and updated it to the newer ford sensor with the flare fitting
-I use Rotella T6 5W40 and CAT ELC-1 Coolant.
-Deltas are under 10 at normal driving
-I typically drive under 2200 rpm until warm then like a banshee at operating temps.
Now one year later, its not fixed, but I feel like I'm close.
The DTC's I have seen are ICP sensor circuit intermittent (I think po2884) and Power Blance contribution failure from cylinders #2 #7 and #8 but never at the same time.
Every time I replace the ICP, it will be problem free for about 6 weeks and then it will return full force (surging and galloping when warm about 50% of the time)
During a possession I see the following:
*Cylinder power contribution test yields no issues at idle or when cold. when "possessed", the whole baseline across all cylinders goes up and all cylinders dip and return at random. none singled out
*ICP voltage fluctuating from ~.6v to 1v (.24 @koeo) *Also during a surge*
*ICP PSI dancing up and down ~600 to 900psi (0.0 @koeo and ~500 at normal warm idle) *Also during a surge*
*IPR% bumps up and down ~25% to 30% (15%@ koeo and 23% at normal warm idle) *Also during a surge*
*FICM Voltage anywhere between 47.5v and 49v
*EBP is normally 15-20 psi
*Boost is 1-7 normal and is not affected by "possession"
These numbers have taken a long time to get since it will only be possessed for about 3-10 seconds at a time and then will disappear for days. The stall has only happened about 5 total times in a year. The surging is much more frequent. I usually get a buck or 2 on any given trip that is longer than a half hour but NOT IMMEDIATELY AFTER AN ICP REPLACEMENT.
On one occasion, I noticed that the ICP PSI actually tanked to about 350 right before the IPR went from 25% to 40% right before a posession. I was driving about 35mph through town at the time.
Here's my thoughts...
- Did that one occasion clue me in to an intermittent HPO system leak causing the truck to briefly over-compensate by spiking the IPR?
- Is my ICP pig tail jobby done incorrectly? If there was a short, wouldn't I see the volts drop to 0? I have another one and will replace to rule it out.
- I have yet to test my fuel pressure, but I figured if it was low, I would have lost injectors by now. (I replace filters probably too often but next empty tank, I'm dropping it and checking the screen and strainers)
I should also mention that I have buzz tested the injectors and I can hear each one clear as day, and that for REALLY long trips, it actually returns to normal. In other words, my window of death is between 30min and 2hrs of driving; invincible after.
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