Ford 7.3L Power Stroke (1999-2003) :: 2000 - Water In Oil / Slight Stumble While Cruising


Jan 5, 2017

Bought the truck 1000 miles from home, ran great, checked oil it was black and well used, coolant was milky and degas bottle had some pressure in it.

Drove 200 miles fine, 75mph lots of power, no smoke, no overheating.

While cruising felt slight stumble, and lost hot air from the heater (started blowing cold), saw temp needle move slightly (still under 1/2 mark) and pulled over. Truck stalled on the offramp, and I was not able to get it to fire. I checked oil and it was same dark black. Coolant was low, down to about 2.5 gallons.
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Towed it home, oil change, coolant flush, new thermostat, rebuilt IPR, and it fired right up. Ran great, smooth. Noticed slight haze out of the exhaust at idle, and puffs of white smoke when on throttle. Checked oil and it was milky. Where to look?

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Ford 7.3L Power Stroke (1999-2003) :: Slight Hesitation In Throttle While Cruising / Truck Stalled Won't Fire

Last night I bought 2000 F250, 346k on it... Crew cab short bed 4x4 with ranch hand bumpers like I wanted .... Headed back home (Miami FL ~1100mi) and covered about 200 miles @70-75mph before i ran into few problems ....

First off, while cruising I noticed slight hesitation in the throttle, with loss of speed regardless of pedal pressure, noticeable on inclines. It would go away on downhill and get smooth response again and pick up speed. This went on for about 40 miles.

Then I noticed heater blower stop blowing hot and start blowing cold, without me changing any settings. At the same moment, I noticed temp gauge move up and I hit next exit offramp to check what's up. During right turn at the end of off ramp truck stalled. Pulled to the shoulder, and popped hood.

Noticed empty degass/overflow bottle. Carefully opened lid and water gushed up to the top. When all pressure slowly released, water pulled down and emptied the bottle. Both upper and lower radiator hoses are empty. Engine oil has no traces of water tho. There were no leaks under the truck. I then tried to fire up the truck to get me to the gas station 1/8th mile away.

No crank in Park. WTS comes on and goes off. Cranks in Neutral, RPMs come up some, oil pressure shoots up to normal running position, but won't fire. Tried a while then gave up as not to kill starter and batteries completely.

Fuel pump works 20 sec then shuts off. There is fuel in bowl. I covered 140 miles since last full fill up, so not fuel pickup issue I don't think.

Summary

Have crank
Have RPM
Have oil pressure
Have fuel
Have (had) batteries, now not so hot

It's cold out ....

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Truck Not Starting - Water In Fuel

Okay a little update on my truck not starting, and for those who have not read my earlier post. My water in fuel light has been on in my truck for probably a month of use. I drained the water sep under the truck nonstop and added several bottles of water remover and the light would not go out so I assumed the sensor was just bad. (im new to owning a powerstroke btw) I broke down coming home from work, got it towed home, and still cant get it started. It will crank fine just wont fire up. I tried unplugging the ICP, i replaced the CPS, and ordered a new water sep/ fuel filter for under the truck. And the fuel filter on top was just replaced a month before breaking down. Every single time i drain the separator tons of clear water diluted fuel comes out before it turns greenish.

Not sure if this could be a cause of getting water in my fuel but one time i filled the truck up completely and it was like the water overfilled and probably a quart or two of fuel spewed out onto the ground. Not sure where it came from. Also I have just over a quarter tank so i was thinking maybe the float broke and I just needed to add fuel but today before i went to add fuel i drained the sep and tons of water came out... Im so worried about hydrolocking my engine or ruining my injectors. But I dont know if my issue even is water related if the sensor just went bad...

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Water Found In The Floorboard Troughs

We have had significant flooding in Oregon and my truck started to smell inside, like rotten milk. Now, I don't drink glorified coffee's or drink milk or milk chocolate . So while investigating this odor I pulled up the side floorboards with the little gripy circles, exists between the side of the seat and the door. On the passenger side and the carpet was pretty wet and the trough area was full of water. It looks like it dissipates towards the passenger back door. Where this water could come from? There are no visible signs from the door seal (it looks good). This is a F350 2000 Lariat Crew Cab.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Slight Hesitation With Throttle While Driving Mostly In Lower Gears

(2000 F-350, 7.3L, 205k miles) Over this weekend, I noticed while driving mostly in the lower gears, that there was a slight hesitation with the throttle pedal depressed about half way or less. Seem to get worse as the day went by, but no lights or anything came on. Changed the fuel filter and added a fuel injection cleaner to the tank. Checked the oil and it was low, so I filled it to the correct amount.

Drove it around the next day, and it seemed to be good, until it warmed up some, and continued to hesitate. The hesitation seems as if it's not getting constant fuel, and the truck jerks a little. Once you get up to over 2000 rpms, it goes away. Looking up other reviews on similar issues, most have pointed to the throttle pedal sensor and just changed out the pedal assembly. Before I take it that far, I wanted to see what was the corrective action.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Stumble And Lose Power / Idles But Won't Rev Up

Problem started 2 days ago, driving around and my truck would stumble and lose power. Give it gas, won't rev up but it cleared and ran fine for a mile or so then it comes back (off and on all the way home). Check engine light didn't come on the first few times, came on a couple times on the way home (maybe 4 mile trip) but goes off when the truck runs fine. Thinking it was maybe the fuel pump (got 140K on the stocker). Talked to a few friends, some thought it was algae build up in the tank that was clogging the filter on the pump, underhood filter changed a couple hundred miles ago. Looked fine with slight brown build up at bottom of bowl when I replaced it.

Ran it around yesterday with a friend of mine and his scan tool hooked up, acted up once, check engine came on for a few seconds and shutoff. No code and for some reason we couldn't get it to live data while driving. I dumped in an algae eater yesterday and left the truck overnight since I had to work. Got home this morning to run her around the block to circulate the eater. Truck started and idled fine, went to pull out and she won't rev up, pumped the gas and NOTHING! Check engine light is on now but don't have a scan tool handy to read it. I heard the truck will store the code?

What this problem might be? What's a good scan tool for our trucks that can live data as well? CPS is good and already did the UVCH mod.

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Ford 7.3L Power Stroke (1999-2003) :: Low Power Cruising At Speed At Low RPM

I've been trying to track down a lack of power with my 7.3 for a few months now. I've had the truck for 8 years and there's just something off with it lately. When warm under a light load, such as accelerating while cruising at 40mph or going up a light hill at 30mph+, around 1100 to 1400rpm, there's just a distinct lack of power.

The engine starts lugging and the injector or valve noise increases dramatically until I push the throttle down far enough (60%+) for the transmission to downshift. Once it downshifts the engine sounds normal and takes off like it should.

At higher RPMs, it's seems to run okay, but it feels a bit down on power there. Otherwise, it starts great, idles pretty well with a slight miss, and no smoke that I've been able to see.

When it's dead cold in the morning, it seems to run better than any other time of the day.

I don't have any trouble codes other than a disconnected EPBV. One morning I did get P1670 when the engine nearly died when coming to a stop. I'm chalking that one up as a fluke due to a broken valve cover harness connector tab.

The truck has 170k miles and is mostly stock: AFE intake, 4" exhaust, and no muffler. It has an old Edge Evo programmer (yeah, yeah) that I removed a while back. I going to put it back on so I can monitor my EGTs.

The ICP, IPR%, and boost are all within spec. Buzz test sounds fine. CCT says #8 is bad with the grey CPS. Here's a datalog of a full throttle 70mph run.

[URL] ......

Recently I've decided to fix known problems:
HPOP line leak to the driver side bank
All Injector O-rings (black diesel in fuel bowl, suspicious oil consumption)
Replaced leaking intercooler couplers
EBP tube clogged, causing 0 boost sporadically, bypassed it by teeing into MAP sensor hose.
Various cam position sensors: grey (B), new dark blue (C)
Replaced leaking ICP sensor with generic sensor 6 months ago and unfortunately can't find original to test with. 2900psi without a tune seems a bit high, but reads consistently otherwise.
New fuel pump
Added service port to fuel bowl and measured 60-64psi at idle
Some things I have left to try:
Measure fuel pressure under load
Try out a parts store CPS I forgot I had.
Ziptie/secure broken valve cover harness connectors

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Occasional Rough Running / Stumble And Even Stall

A bit about my truck : 2001 F250 CC SB 4x4 175k miles
Wicked wheel, 6637 filter, DP tuner, Summit 5" exhaust, pressure regulator somewhere in the boost circuit to fool the computer a bit....

Every few times I drive the truck it will stumble and maybe even stall. The issue feels something like a CPS problem, although I've swapped out a few CPS to see if I by chance had a bad one in the engine as well as a bad one in the glove box. No changes. I was driving home from work one afternoon and it was running particularly bad. I stopped off at a local garage (who doesn't work on diesels and was reluctant to plug in....but did because he's a nice guy).

He plugged in with his snap-on tool and came up with P0603 and P1211. The P0603 seems to be nearly inevitable with a tuner. Check P1211 sounds like it could be an issue with a number of things, but I tried to attack the free and cheap issues first. I dropped my tank and had a look inside. I was hoping to find a squirrel wrapped around the sending unit, but there was a disappointingly small amount of crud. I cleaned it up and put it back in, then changed my fuel filter. No improvements.

So I decided to get with the program and buy AutoEnginuity. Got it. Even did some reading in class and did the initial homework assignment on page 2 or 3. Seems like the best thing to do it hook up, set up some parameters to monitor, and drive around recording until the problem happens. But.........what parameters do I want to monitor? I don't want to overtax the OBDII bus with too many requests such that my data looks like crap.

A few other things............ In the last year I swapped out the valve-cover gaskets & harnesses with an all-in-one molded setup. About a month back I replaced the exhaust back pressure sensor and tube.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Hesitating While Cruising Along At 35 MPH Roughly

I have a 2002 7.3 160k miles and recently it has been hesitating while cruising along at 35mph roughly. In park right off idle the engine does shake but if i give it a little more pedal the shake clears out. Not sure if that has anything to do with my issue but im just throwing it out there. Anyways cruising down the road the truck will hesitate almost like its not getting enough fuel the engine bogs then picks up then bogs and picks up but it i give it more pedal the truck gains speed and the issue stops and i can resume cruising at say 45 and not feel this hesitation at all.

On the toll road i never feel the hesitation cruising at 2k rpms. A problem that might of lead me to this issue was in the winter below 30 degrees i would drive the truck get to a stop light engine still cold or maybe warming up off the cold mark but when i go to take off from a light its like my fuel pedal doesn't work but the rpms will climb a little then the truck takes off and jerks really hard since i had the engine rev'd up. which made me think throttle sensor immediately or maybe the trans is having issues. since its warm out I don't have that issue now so i believe that it the trans. do you think maybe my hesitation now is also the trans? I never get a CEL. I did recently change the coolant temp sensor and now i am having this hesitation issue.

But I was told the ECM does not care about coolant temp on an auto truck so i dont see how that could affect my performance. Instead the autos monitor oil temp and the manual trucks monitor coolant temp correct? I had an issue like this with the truck years ago when i purchased it i was leaving the gas station on very cold maybe 10 degree day and the truck fell flat on its face and threw a bunch of codes but i let off the throttle and got back in it and it took off like nothing happened. So im not convinced the coolant temp sensor was defective from factory. But this old problem of not accelerating seems to be coming back to haunt me.... and i think its in a new form with the hesitation once in a while. I think i forgot to mention the hesitation isn't all the time!

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Ford 7.3L Power Stroke (1999-2003) :: Flutter At Cruising Speeds And Erratic Idle

I've been having problems with hesitation and a flutter at cruising speeds as well as erratic idle. I have a 2000 F-250 SD with 497K Miles. I was having poor starts during florida winter ( had to plug in a couple times) Had no oil coming out of #2 inject and #8 buzz was weak. Flutter was there and was the original reason I started digging. Right now the only code Im throwing with my chip turned off is a P0470. I cleaned the tube and the sensor but its still throwing.

I have recently replaced all Injectors, Glow Plugs, Valve Cover Gaskets & Harnesses, CPS, Fuel Pump, ICP was replaced before new plug no oil showing.

Mods: 6637 Air Cleaner, TS-6 Chip

Truck has mad power now no problem starting. Its really starting to frustrate me Ford dealer wont troubleshoot unless I remove the chip. I feel like it should be something simple because on the throttle it will set you back in your seat cruising at 70+ no flutter ..... but slow down to 50 55 in traffic and let off the throttle when you start to ease back into it 1500 - 1800 "buck buck buck" if I monitor ICP pressure I see a fluctuation in psi of about 200 -300 psi (1400 to 1200 or 1000 to 800) . If I throttle harder it will stop or let off the throttle. I can feel it do it sometimes before the TC locks so I dont think its a TC issue. I even tested with OD off and I can recreate. The magic area appears to be 1500 - 2000 rpm....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Stalling While Driving / Dies For A Second On Accelerating Or Cruising

Like the title says my truck has been stalling while driving. Accelerating or cruising it dies for a second, two at the most, and then just keeps chugging along again.

I thought i'd fixed the problem last year when I did injector O-rings and 50 cented my UVCH. It hadn't done it since, until two days ago. Started out with a two good solid stalls while gently accelerating up hill. I had thought maybe my fuel pickup foot had finely given up the ghost because I was below a quarter tank. But I filled her up full, and then she did it again about 50 miles of driving later.

I didn't catch the first four stalls on my torque app, because I'd just recently decided to stop logging every trip, with the thinking that it had been half a year problem free, why keep logging waiting for something that isn't going to happen. I did catch the 5th stall on the torque log. But I'm having trouble trying to figure out where it happened in a 30 min log.

First question where would yall start in tracking this thing down? Next what data actually should be logged? I think I've got some extra stuff in my logs that isn't necessary, and is maybe bogging down the system. I get one data point per second resolution on my logs. Are there ways to improve the resolution, will getting rid of some PIDs work?

Lastly I need to attack this thing smartly, without throwing time and money at unneeded parts. I had surgery and I've been out of work for 3 months and I'm looking at another 6 before I'm making money again, and there is no unemployment for the self employed. Also I only get 3-4 light weight upright hours a day to work, exceed that and I'm back on the couch battling swelling for a week.

Also is there anything I can do while driving to "flag" the stalls so I can find them more easily in the logs?

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Ford 7.3L Power Stroke (1999-2003) :: Slight Roar At Low Throttle

Ok, still working out some issues: It may be normal, but I hear (not feel) a slight roar when I'm pressing throttle petal very lightly. Seems to do it as we'll when I'm backing off throttle but it stops when I let off pedal completely. Not there when I get into the pedal. Not the tires because it stops all together when I get off throttle and let it roll. Turbo maybe ? Rear end (wouldn't it do it even when rolling)? No vibrations at all....just a little roar.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Water In Oil

I have a 02 7.3 I started getting a little oil in my water checked oil all looked good. Drained coolant then flushed the system. Filled back up with only water drive the truck to work and back about 5 miles each way after a week had just little oil in water. Checked oil this time and have water in the oil, not a whole bunch but just enough to notice. Checked water and it was about a quarter gallon low. Truck doesn't over heat, still runs great, no smoke, no pulsating in water level. I was think oil cooler?

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Ford 7.3L Power Stroke (1999-2003) :: Water In The Cab After Raining

Most of the time after it rains I find some water in my cab. I started seeing this after I installed a quad gauge overhead pod. Could the wire loom for the gauge wires touching the cab roof draw in enough condensation to leave some water in the cab? Any clues how to fix it if that is the problem?

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Went Out?

My water pump went out. Besides the obvious replacing the pump is there anything else I should do while making the repair?

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Ford 7.3L Power Stroke (1999-2003) :: Slight Vibration And Front End Noise

Recently I have a vibration that I can feel slightly through the steering wheel. If I'm driving down the highway doing 70mph + I have a noise coming from the front end. Also while driving let's say 40mph and below and I let off the pedal to slow down I can here a vibration in the front that kind of sounds like a small Jake break. And when going over anything bumpy I hear like a popping metal sound. This popping sound has been going on for a long time and still can't figure it out. I replaced all my shocks thinking my old set was bottoming out. Nope, still have the same problem.

I jacked up the front end yesterday and checked for movement top and bottom and side to side thinking maybe the wheel bearings or ball joints were going. Everything is solid. Spun the wheels and no noise, no grinding, nothing. I can't figure it out. I have not removed the wheels to check and see if a caliper is loose. I will be checking that next. I did notice while looking around that I can push up on my pitman arm on the steering box. It's not a huge amount of movement but I can still move it. I can also see teeth marks between the box and the arm, not sure if that is normal or not. When I do move it up and down it sounds a lot like that metal popping sound I have been hearing. So, I know this is a lot.

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Accent LC (2000-05) :: 2004 - Slight Stumble At Idle

2004 accent, manual, 114k miles. for the last 2-3 years it had a slight stumble at idle, and it was getting 36-38 mpg mostly highway. As part of a check on the starter function, I carefully cleaned the corrosion off of both thick wires going to the starter solenoid. When I started it again, the stumble was gone. Then, after almost 400 miles of mostly hy driving, my mileage was 42+. It has never been that high. Is it possible that the corroded wires caused both a stumble and increased fuel consumption? I did nothing else to the car, and most of the hy driving was freeway at very high speed.

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Ford F-150 - 1997-2003 :: Slight Stumble / Misfire When Under Acceleration

I have a 97 F150 4.6. The truck has developed a slight stumble/misfire when under acceleration. Once at speed it runs fine. It has not given any codes. I've checked for them several times. The plugs and wires have been changed. Is it possible that a coil pack could be bad without throwing a code?

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Ford 7.3L Power Stroke (1999-2003) :: 1999 - Cranks But Won't Start - Water In Fuel Light On?

My 99 F350 cranks, but won't start, and the "water in fuel" light on the dash stays on while cranking. I have never paid close attention to it in the past. Is it supposed to be on while cranking?

I drained the water from the yellow lever located on top of the engine, and tried to start it. The light went off for the first few cranks, but again the truck still will not start.

I just came from a 10 hours round trip to NC. I filled the truck up two times from gas stations on the way. Is it possible that the fuel is bad? I drove on the same fuel almost 3/4 of this tank and now at the last 1/4 I am having this issue.

A little update:

I took the top of the fuel bowl off to see what the filter looks like, and it is nasty and completely black. I could not tell if the fuel in the bowl contained any water, but it looks greenish and uniform, no the obvious separation that happens when you mix water and oil.

Could the fuel filter be the problem?

A little history about the truck. It's always hard to start if cold and not plugged in overnight. I know it's the glow plugs relay, so I just keep it plugged in all the time until I get a chance to fix it.

IDM was acting up shutting off half of my engine, but I took it off, cleaned it, plugged it back in and it has been working fine for over 2 months.

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Ford 7.3L Power Stroke (1999-2003) :: Massive Amounts Of Water In Oil

E99 f250 almost 300k rebuilt motor and trans before I got the truck I put new hpop icp ipr single shot injectors with hydra chip run very modest towing tune put less than 500 miles On it before his happened. I pilfered through many forums and this seems closely related I have and e99 psd that went down on me pulling a load I have massive amounts of water in my oil can't find the leak I pulled oil cooler and resealed still leaks. To the point I can put a running water hose in reservoir and never fill it because it leaks into motor so fast. Pulled hpop and gear to look inside front cover and no leak there. The driver side valve cover is also off with no visible damage. So I guess my question is where can that much water go? Cracked head? Front cover? Injector cups? Ruled out oil cooler because water is in oil not oil in water pulled water pump last night with no visible cracks washed it down and let it sit so I can look again today.... Hoping I don't have to pull the motor....

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Ford 7.3L Power Stroke (1999-2003) :: Water Leak In Cab Of Truck

I've got a water leak in to the cab of my truck. I have a 1999 with the Super cab. I'm pretty sure it is at the back wall of the cab. There are two rectangular (I guess) vents that duct to the out side. The floorboard is not wet, but the very bottom of the carpet on the passenger side is. What are these vents for? We've had a lot of rain, I figure that's where the water is coming from. What is an easy fix this.

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