Ford 7.3L Power Stroke (1999-2003) :: Water Leak In Cab Of Truck


Mar 14, 2016

I've got a water leak in to the cab of my truck. I have a 1999 with the Super cab. I'm pretty sure it is at the back wall of the cab. There are two rectangular (I guess) vents that duct to the out side. The floorboard is not wet, but the very bottom of the carpet on the passenger side is. What are these vents for? We've had a lot of rain, I figure that's where the water is coming from. What is an easy fix this.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Truck Not Starting - Water In Fuel

Okay a little update on my truck not starting, and for those who have not read my earlier post. My water in fuel light has been on in my truck for probably a month of use. I drained the water sep under the truck nonstop and added several bottles of water remover and the light would not go out so I assumed the sensor was just bad. (im new to owning a powerstroke btw) I broke down coming home from work, got it towed home, and still cant get it started. It will crank fine just wont fire up. I tried unplugging the ICP, i replaced the CPS, and ordered a new water sep/ fuel filter for under the truck. And the fuel filter on top was just replaced a month before breaking down. Every single time i drain the separator tons of clear water diluted fuel comes out before it turns greenish.

Not sure if this could be a cause of getting water in my fuel but one time i filled the truck up completely and it was like the water overfilled and probably a quart or two of fuel spewed out onto the ground. Not sure where it came from. Also I have just over a quarter tank so i was thinking maybe the float broke and I just needed to add fuel but today before i went to add fuel i drained the sep and tons of water came out... Im so worried about hydrolocking my engine or ruining my injectors. But I dont know if my issue even is water related if the sensor just went bad...

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Ford 7.3L Power Stroke (1999-2003) :: Starting To Leak Just Sitting In The Driveway - Water Pump Replacement

So the water pump on my early 99 (158k miles) is starting to leak just sitting in the driveway, did a little research last night and read a few write ups. Just wondering if any tips or tricks I could use to make this go easier. Also any list of parts I should replace and/or might need. I read on one write up about replacing it with an Airtex water pump and was wondering about what people thought of those, I would rather fix it right then just go with the cheapest parts. Possibly there are better brand water pumps out there?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Fuel Leak - Not Water Separator Valve O-Rings

I have a very small fuel leak in my 2001 F-250. I was going to just let it go until I needed to do other work (since I get 20mpg city and 25mpg highway), but I went to a "new" inspection guy, and he flunked me. So now I have to fix it. And for all I know, my mpg and fifteen other things will break when I try to fix this.

Today I spent 4 hours in the heat putting in two new o-rings on the water separator valve. But the truck still leaks fuel. Climbed up on top of motor while it was running and looked, but I don't see where the fuel is leaking out.

Online research suggests to me that the next most-likely culprit is a steel fuel line that wears through from vibration and chafing. Is that correct?

This truck is so eaten up with rust (came from salt belt) that I bought a LOT of fuel line stuff a year or so ago, so that when things started falling apart from rust, I would have the parts on hand.

Now I'm wondering whether I already have the part I'm likely to need.

So far, I have bought:

1. Dorman Fuel Supply and Return Lines

2. Riff Raff Diesel High Pressure Crossover (HPx)

3. Riff Raff Diesel Fuel Rail Crossover (FRx)

So my question is, am I likely to have something to replace the part that commonly leaks on these trucks due to vibration/wear/chafing ... or will I still need to buy another part?

I'm thinking that one of the two lines in item #1 above is the problem child...

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Truck Would Die While Driving The Truck

I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Water In Oil

I have a 02 7.3 I started getting a little oil in my water checked oil all looked good. Drained coolant then flushed the system. Filled back up with only water drive the truck to work and back about 5 miles each way after a week had just little oil in water. Checked oil this time and have water in the oil, not a whole bunch but just enough to notice. Checked water and it was about a quarter gallon low. Truck doesn't over heat, still runs great, no smoke, no pulsating in water level. I was think oil cooler?

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Ford 7.3L Power Stroke (1999-2003) :: Water In The Cab After Raining

Most of the time after it rains I find some water in my cab. I started seeing this after I installed a quad gauge overhead pod. Could the wire loom for the gauge wires touching the cab roof draw in enough condensation to leave some water in the cab? Any clues how to fix it if that is the problem?

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Went Out?

My water pump went out. Besides the obvious replacing the pump is there anything else I should do while making the repair?

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Ford 7.3L Power Stroke (1999-2003) :: 1999 - Cranks But Won't Start - Water In Fuel Light On?

My 99 F350 cranks, but won't start, and the "water in fuel" light on the dash stays on while cranking. I have never paid close attention to it in the past. Is it supposed to be on while cranking?

I drained the water from the yellow lever located on top of the engine, and tried to start it. The light went off for the first few cranks, but again the truck still will not start.

I just came from a 10 hours round trip to NC. I filled the truck up two times from gas stations on the way. Is it possible that the fuel is bad? I drove on the same fuel almost 3/4 of this tank and now at the last 1/4 I am having this issue.

A little update:

I took the top of the fuel bowl off to see what the filter looks like, and it is nasty and completely black. I could not tell if the fuel in the bowl contained any water, but it looks greenish and uniform, no the obvious separation that happens when you mix water and oil.

Could the fuel filter be the problem?

A little history about the truck. It's always hard to start if cold and not plugged in overnight. I know it's the glow plugs relay, so I just keep it plugged in all the time until I get a chance to fix it.

IDM was acting up shutting off half of my engine, but I took it off, cleaned it, plugged it back in and it has been working fine for over 2 months.

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Ford 7.3L Power Stroke (1999-2003) :: Massive Amounts Of Water In Oil

E99 f250 almost 300k rebuilt motor and trans before I got the truck I put new hpop icp ipr single shot injectors with hydra chip run very modest towing tune put less than 500 miles On it before his happened. I pilfered through many forums and this seems closely related I have and e99 psd that went down on me pulling a load I have massive amounts of water in my oil can't find the leak I pulled oil cooler and resealed still leaks. To the point I can put a running water hose in reservoir and never fill it because it leaks into motor so fast. Pulled hpop and gear to look inside front cover and no leak there. The driver side valve cover is also off with no visible damage. So I guess my question is where can that much water go? Cracked head? Front cover? Injector cups? Ruled out oil cooler because water is in oil not oil in water pulled water pump last night with no visible cracks washed it down and let it sit so I can look again today.... Hoping I don't have to pull the motor....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Go Over 45 MPH

I have a 2003 7.3. Suddenly a week ago when I left work, I noticed my truck wasn't picking up much, but i was in a 40mph zone. I then jumped on the freeway and noticed the truck would not go over 60mph. Once I exited and got on another road with a 55mph speed limit, the truck would not go over 45mph, I had the pedal pressed all the way down and would not go over 2000 rpms. Also, for the transmission to shift, I would have to let off the accelerator.

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Ford 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running

I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.

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Ford 7.3L Power Stroke (1999-2003) :: Stalling Out - Water In Fuel Sensor

My 2000 F350 7.3 has been stalling out with the water in fuel sensor for the last to tanks of fuel. I thought I needed to buy a new Titan fuel tank, I pulled the tank and was surprised to see that my tank was not a metal tank, It's polyethylene, I bought the truck in California with 60,000 miles it has 180,000 miles now. It was sold new in Canada, I expected the tank to be metal with the the liner coming off.

The two fuel filters in the tank are just about plugged solid I'll be removing them and repiping the return line. When I repipe the return line do I put the duck bill on the end or just leave it open? Also I searched the web for hours looking for a stock size polyethylene tank with no luck. On the bottom of the tank I found The ford part #s. I'm going to siphon the fuel out of the tank today. and reinstall....

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Wouldn't Go Fast / Plenty Of Power In Low End

2002 f250 7.3l diesel...

I got a new radiator and the tranny fluid was the worst the mechanic had ever seen. He serviced it and warned me that it might not be long for this world. I broke my flexplate and so I had to pull the tranny, and I decided to throw a new torque converter in because it was giving g me symptoms like a broken sprag( it wouldn't rev up or do a brake stand in gear, therefore slow takeoffs).

I was recommended to replace the tranny, I decided I could do the job again down the road if I needed to. About two thousand miles down the road I had a hard shift going from overdrive down to get up a hill and about 10 miles later the truck started slowing down....I couldn't give it enough pedal to keep it going and the engine sounded rough.

I pulled over and checked fluids and everything was fine, truck idled fine, bright red tranny fluid not burnt at all. Pulled on to the road again and it pulled fine until about 40 mph and it wouldn't go any faster. I got it towed home and ordered up a tranny from Ford figuring it must be toast, but I thought I'd throw it out to the forum to see if there is any other troubleshooting I can do before I install the new one in case it is some other problem or some electrical harness or something, or if that is a pretty standard reaction to a fried tranny.

Engine runs good at idle, shifts perfectly to drive and reverse, drives forward and back(I'm very hesitant to drive it out of the driveway in case I can't get it back in). Only happened two times before I decided to tow it. Temps looked fine on the gauges, fluid was a little overfilled in the tranny, but again, not hot or burnt.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Would Stumble And Lose Power / Idles But Won't Rev Up

Problem started 2 days ago, driving around and my truck would stumble and lose power. Give it gas, won't rev up but it cleared and ran fine for a mile or so then it comes back (off and on all the way home). Check engine light didn't come on the first few times, came on a couple times on the way home (maybe 4 mile trip) but goes off when the truck runs fine. Thinking it was maybe the fuel pump (got 140K on the stocker). Talked to a few friends, some thought it was algae build up in the tank that was clogging the filter on the pump, underhood filter changed a couple hundred miles ago. Looked fine with slight brown build up at bottom of bowl when I replaced it.

Ran it around yesterday with a friend of mine and his scan tool hooked up, acted up once, check engine came on for a few seconds and shutoff. No code and for some reason we couldn't get it to live data while driving. I dumped in an algae eater yesterday and left the truck overnight since I had to work. Got home this morning to run her around the block to circulate the eater. Truck started and idled fine, went to pull out and she won't rev up, pumped the gas and NOTHING! Check engine light is on now but don't have a scan tool handy to read it. I heard the truck will store the code?

What this problem might be? What's a good scan tool for our trucks that can live data as well? CPS is good and already did the UVCH mod.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Runs Very Rough And Lacks Power When Cold

My truck runs very rough and lacks power when cold, even during the Texas summer. Once it warms-up, everything is fine. It's almost like turning on a light switch. If it's plugged in for a couple/few hours, it's smooth as soon as it starts. I'm assuming it likes the oil once it reaches a specific temperature. What my problem is?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has Lost Power Towing And Is Now Starting To Miss A Little

I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?

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Ford 7.3L Power Stroke (1999-2003) :: Possible To Add A/C To F250 Truck?

So long story short I have a 99 f250 xl, 7.3 130k. Overall good truck but has no options, never had AC but would like to add it. I have seen the kits on bought4less. So I'm thinking all the factory parts should be bolt on, since the holes should be all there, and since most of the wiring should be there. I just need to collect all the parts. Also one question I have is, what goes through the firewall. Is it just the lines, or how does the ac get to the vents? Dumb question but don't get that part of it.

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