Ford 7.3L Power Stroke (1999-2003) :: Massive Amounts Of Water In Oil


May 12, 2017

E99 f250 almost 300k rebuilt motor and trans before I got the truck I put new hpop icp ipr single shot injectors with hydra chip run very modest towing tune put less than 500 miles On it before his happened. I pilfered through many forums and this seems closely related I have and e99 psd that went down on me pulling a load I have massive amounts of water in my oil can't find the leak I pulled oil cooler and resealed still leaks. To the point I can put a running water hose in reservoir and never fill it because it leaks into motor so fast. Pulled hpop and gear to look inside front cover and no leak there. The driver side valve cover is also off with no visible damage. So I guess my question is where can that much water go? Cracked head? Front cover? Injector cups? Ruled out oil cooler because water is in oil not oil in water pulled water pump last night with no visible cracks washed it down and let it sit so I can look again today.... Hoping I don't have to pull the motor....

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Burning Massive Amounts Of Oil

I'm new to diesels and I've got a 2002 F-350 w/7.3L 224K miles. I've had it for about a year and had no problems. Burned a little oil, about a quart every 1000 miles or so, but in the last two weeks it's gone through the roof. I have gone through roughly 12 quarts in 300 miles. I see a lot of blue smoke at start up, and it's being harder and harder to start in the cold. From what I've read it could be several different things, and I plan on doing the CCV delete and changing the orings on the injectors just for good measure. Is there anything else that I might check as well, or am I completely off base on what it might be?

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Ford 7.3L Power Stroke (1999-2003) :: Massive Exhaust Leak

New up pipe and manifold gasket time!

Massive exhaust leak.. Likely the reason for my 5psi boost.

Wish I had the funds for headers but on the up side, no broken bolts!

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Ford 7.3L Power Stroke (1999-2003) :: Massive Oil Consumption And Exhaust Smell

I'm having an issue with massive oil consumption and no oil leaks on the ground! No clue where the oils going but I burned more than 2 gallons today in a few hours of driving exhaust smells awful but the truck is running fine.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Water In Oil

I have a 02 7.3 I started getting a little oil in my water checked oil all looked good. Drained coolant then flushed the system. Filled back up with only water drive the truck to work and back about 5 miles each way after a week had just little oil in water. Checked oil this time and have water in the oil, not a whole bunch but just enough to notice. Checked water and it was about a quarter gallon low. Truck doesn't over heat, still runs great, no smoke, no pulsating in water level. I was think oil cooler?

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Ford 7.3L Power Stroke (1999-2003) :: Water In The Cab After Raining

Most of the time after it rains I find some water in my cab. I started seeing this after I installed a quad gauge overhead pod. Could the wire loom for the gauge wires touching the cab roof draw in enough condensation to leave some water in the cab? Any clues how to fix it if that is the problem?

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Went Out?

My water pump went out. Besides the obvious replacing the pump is there anything else I should do while making the repair?

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Ford 7.3L Power Stroke (1999-2003) :: 1999 - Cranks But Won't Start - Water In Fuel Light On?

My 99 F350 cranks, but won't start, and the "water in fuel" light on the dash stays on while cranking. I have never paid close attention to it in the past. Is it supposed to be on while cranking?

I drained the water from the yellow lever located on top of the engine, and tried to start it. The light went off for the first few cranks, but again the truck still will not start.

I just came from a 10 hours round trip to NC. I filled the truck up two times from gas stations on the way. Is it possible that the fuel is bad? I drove on the same fuel almost 3/4 of this tank and now at the last 1/4 I am having this issue.

A little update:

I took the top of the fuel bowl off to see what the filter looks like, and it is nasty and completely black. I could not tell if the fuel in the bowl contained any water, but it looks greenish and uniform, no the obvious separation that happens when you mix water and oil.

Could the fuel filter be the problem?

A little history about the truck. It's always hard to start if cold and not plugged in overnight. I know it's the glow plugs relay, so I just keep it plugged in all the time until I get a chance to fix it.

IDM was acting up shutting off half of my engine, but I took it off, cleaned it, plugged it back in and it has been working fine for over 2 months.

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Ford 7.3L Power Stroke (1999-2003) :: Water Leak In Cab Of Truck

I've got a water leak in to the cab of my truck. I have a 1999 with the Super cab. I'm pretty sure it is at the back wall of the cab. There are two rectangular (I guess) vents that duct to the out side. The floorboard is not wet, but the very bottom of the carpet on the passenger side is. What are these vents for? We've had a lot of rain, I figure that's where the water is coming from. What is an easy fix this.

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Ford 7.3L Power Stroke (1999-2003) :: Stalling Out - Water In Fuel Sensor

My 2000 F350 7.3 has been stalling out with the water in fuel sensor for the last to tanks of fuel. I thought I needed to buy a new Titan fuel tank, I pulled the tank and was surprised to see that my tank was not a metal tank, It's polyethylene, I bought the truck in California with 60,000 miles it has 180,000 miles now. It was sold new in Canada, I expected the tank to be metal with the the liner coming off.

The two fuel filters in the tank are just about plugged solid I'll be removing them and repiping the return line. When I repipe the return line do I put the duck bill on the end or just leave it open? Also I searched the web for hours looking for a stock size polyethylene tank with no luck. On the bottom of the tank I found The ford part #s. I'm going to siphon the fuel out of the tank today. and reinstall....

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Water Pump Replacement

How hard is the water pump to replace on 1999 f250 7.3 ...

Any thing special i need to know before tackling this job ...

Also is there any step by step instructions ???

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Ford 7.3L Power Stroke (1999-2003) :: How To Turn Off Water In Fuel Light Warning

I have a 2001 F250 (Platinum Edition). I purchased about a year ago. The water in fuel light came on. I ran an additive to remove water and changed the fuel filter several times. Light still on. How to turn it off? I missing something? Only fuel filter I see sits on top of engine...

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Water In Oil / Slight Stumble While Cruising

Bought the truck 1000 miles from home, ran great, checked oil it was black and well used, coolant was milky and degas bottle had some pressure in it.

Drove 200 miles fine, 75mph lots of power, no smoke, no overheating.

While cruising felt slight stumble, and lost hot air from the heater (started blowing cold), saw temp needle move slightly (still under 1/2 mark) and pulled over. Truck stalled on the offramp, and I was not able to get it to fire. I checked oil and it was same dark black. Coolant was low, down to about 2.5 gallons.
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Towed it home, oil change, coolant flush, new thermostat, rebuilt IPR, and it fired right up. Ran great, smooth. Noticed slight haze out of the exhaust at idle, and puffs of white smoke when on throttle. Checked oil and it was milky. Where to look?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Truck Not Starting - Water In Fuel

Okay a little update on my truck not starting, and for those who have not read my earlier post. My water in fuel light has been on in my truck for probably a month of use. I drained the water sep under the truck nonstop and added several bottles of water remover and the light would not go out so I assumed the sensor was just bad. (im new to owning a powerstroke btw) I broke down coming home from work, got it towed home, and still cant get it started. It will crank fine just wont fire up. I tried unplugging the ICP, i replaced the CPS, and ordered a new water sep/ fuel filter for under the truck. And the fuel filter on top was just replaced a month before breaking down. Every single time i drain the separator tons of clear water diluted fuel comes out before it turns greenish.

Not sure if this could be a cause of getting water in my fuel but one time i filled the truck up completely and it was like the water overfilled and probably a quart or two of fuel spewed out onto the ground. Not sure where it came from. Also I have just over a quarter tank so i was thinking maybe the float broke and I just needed to add fuel but today before i went to add fuel i drained the sep and tons of water came out... Im so worried about hydrolocking my engine or ruining my injectors. But I dont know if my issue even is water related if the sensor just went bad...

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Ford 7.3L Power Stroke (1999-2003) :: Replacement Water In Fuel Sensor - Part Number?

Looking for the Ford (or even Dorman) part number for the Water-in-Fuel sensor that bolts to the outside of the fuel bowl?

Guzzle has it pictured here:

The water sensor tip on mine is badly corroded and eaten away.

What's a part number and who sells them that I can get it delivered next day?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - No Start After Changing Water Pump

I have a 2001 F250 Super Duty V8 7.3 L. I removed the water-pump then waited five days for the oring for the new pump. I installed it and now the truck will not start. I have drained the fuel water separator and replaced the filter. On the passengers side through the kick panel I found that button popped out so I pushed it back in and still it will not run. It acts like its not getting fuel but if my fuel water separator is filing up I'm assuming mu fuel pump is working??

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Water Found In The Floorboard Troughs

We have had significant flooding in Oregon and my truck started to smell inside, like rotten milk. Now, I don't drink glorified coffee's or drink milk or milk chocolate . So while investigating this odor I pulled up the side floorboards with the little gripy circles, exists between the side of the seat and the door. On the passenger side and the carpet was pretty wet and the trough area was full of water. It looks like it dissipates towards the passenger back door. Where this water could come from? There are no visible signs from the door seal (it looks good). This is a F350 2000 Lariat Crew Cab.

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Ford 7.3L Power Stroke (1999-2003) :: ELC Coolant And Water Mixed In Trans Fluid - Bad Radiator?

I've got a 7.3 tranny that has had ELC Coolant and water mixed in with tranny fluid because of a bad radiator. I drained the fluid from the tranny a week ago and when I pulled off the pan today there is still junk in there. I'm planning on putting in a new filter, gasket and Mercon V but how do I clean the old stuff out of there? Picture.....

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Ford 7.3L Power Stroke (1999-2003) :: Thermostat Housing Broken Bolt - Replace Water Pump?

So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.

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Ford 7.3L Power Stroke (1999-2003) :: New Fuel Bowl Drain / Water Separator Failure After 3 Weeks?

Had the ole factory fuel separator/bowl drain start leaking on me about a month back. So i ordered and installed a new one, issue fixed. Well last night the fuel leak started again, I looked everywhere and i cant see anywhere else it may be leaking at. I felt the underside of said piece and it didn't feel wet, but the valley is full of fuel.

I got in there and tightened the 4 bolts down some more, they were tight but i got a some turns on em and am hoping i either didn't tighten it down enough or they maybe backed out some. Now just gotta see if that solves the problem, again.... the replacement is a doorman, the o-rings were bigger/thicker than the factory orings on the old part, of which the o-rings were shot.

Like I said once i replaced the part the leak stopped for 3 weeks until last night. If the tightening of the bolts doesn't solve it where should I look next? I have an FRX mod but i checked all that and its dry as a bone around all the fittings by the bowl and the heads. No indications of leaks anywhere around any of the FRX assembly.

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