Ford 7.3L Power Stroke (1999-2003) :: 2002 - Loud Knocking - Smoking Grey
Jul 16, 2015
I have a 02 power stroke 7.3, driving down the road the other day is started smoking a grayish white smoke pretty good. i let off the throttle and it had a real loud knock along with the smoke. oil pressure was good. i stuck it in neutral and revved it up kept smoking but the knock would go away at higher rpm. then all at once it would stop and run fine. then today it started doing it and wont stop now at all.
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My truck is currently stock and recently started making a knocking noise louder than it usually does. I researched and have found the injectors can make a knocking noise when not performing correctly. I took it to a local shop who hooked it up to a snap on scan tool and ran some tests. It passed the Buzz test but continually failed the contribution test on cylinder 8. I'm going to go home and remove valve cover and unclip the injector to see if the noise goes away. I'm sure hoping it does as an injector by the looks of things is definitely the cheaper option. I'm scared because if I was listening to a gas powered truck and heard the sound my trucks making I would assume it was a lower end noise. My truck only has 148,000 miles....
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I didn't notice anything until I was towing yesterday and tried to pass a car to get onto the offramp.
Anyway, I went to floor it so I could get around and, in my mirror, I could see a decent bit of grey smoke coming out. What could it be?
It doesn't smoke at all on startup and runs smooth right away.
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I replaced the rings on all 8 injectors put in 8 new glow plugs and a relay. My truck is still putting out grey/ white smoke at start up. It goes away after about a minutes. Truck runs a little rough a first then smooths out. I know some smoke after doing a job like this is to be expected but I was thinking I t would go away by now. I've been running through my head what I might of done wrong but I can't think of anything.
Does it just need all new injectors and not just rings ?
2001 f250 7.3
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ok so about a year ago and 7 thousand miles ago (abouts) I did a engine build and rebuild I had brand new injector cups, injectors (180/100's) and new o-rings......now I've got fuel in my coolant and smokes like a freight train in the mornings white/grey I believe (its dark) but never black smoke but not the smell of coolant like unburnt fuel truck starts up amazing at 10 degrees' when I had the machine shop building my heads for my stg 1 cam I had told them not to install my cups well they did anyways and used red locktite when I keep hearing and seeing recommended to use green and have used green in the past
I know most situations are cracked cup, cracked heads, my biggest question is ya think the red locktite will hold? And since the cups are new could it be a injector o-ring? dosent the fluids on the injector go botton to top (coolant-fuel-oil) and a bad oring mixing the two I did notice my fuel psi was sittin higher liker 75 psi iv lowerd it since then
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Last year I did some major work on my 02. Painted it, new injectors, 38R, and once it was back together, the transmission went south in a month. Got a Ford reman HD4R100. Shortly after the install, when in reverse, the torque convertor would lock up when you stepped on the throttle. As soon as you let off the throttle, it would disengage. Thinking it was a tranny issue, got another one from Ford. This one has been in the truck for about 9 months. And it seemed fine until about a month ago. It started doing the torque convertor lockup thing in reverse like the last one, but not as often.
Then last weekend it did it every time I put it in reverse. Then yesterday, while pulling away from a traffic light, there was a loud bang, and lost power in the transmission. Once stopped, I found out it has manual 1st and 2nd, but nothing else. No drive, overdrive, or reverse. I personally believe something electrical led to these issues, and ultimately, the transmission failure. I know the truck is not stock, but I do not run it hard very much. When it went bang yesterday, I was not being hard on it. Where to look at what is causing this?
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I have my 2002 Ford F450 7.3 diesel in the shop right now. Early story is it is leaking in the turbo or there is a problem with the turbo. Last summer I took the truck cross country and 500 miles from home I was gunning it to get on the highway and it started acting up (poor excelleration). And it started smoking and leaking oil. I crippled it home at lower speeds. Now that it's in the shop they told me about the turbo but have to keep it till tomorrow for a closer look. My question is what else should I consider since they have it in. I mean should they replace the turbo while their at it or any other parts that make sense since they are already into it?
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I got a deal on a1997 f450 7.3 what does it take to swap to 2001 f250 7.3.mine has a bad cylinder with smoking nd low compression.
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Just picked up a 99 F250 7.3 Stroker, it had sat for two years in a warehouse, the truck had just had reman injectors put in right before it was parked. We fired it up, and it was missing, and smoking a lot (light blue, almost white) I checked the oil filler cap, and no water on it, after it ran for a while, it stopped. Shut it down, went and got my trailer ready to load the truck, fired it up, and no smoke to speak of, by the time I got it to my trailer, still no smoke.
I revved it against the governor a few times, hoping to clear the miss (figured may have been trash, or a sticky injector from sitting so long) It is turned up pretty good, as it came with a Superchip Super Tuner. It seems to hit on all eight above 2500 RPM or so. Brought it home, and took it out on the road, it seems to only miss under 2500 RPM or so. I took of from a dead stop, then got on it hard at about 15 to 20 MPH, it took of nice, then all of a sudden, the tach started climbing like the trans was slipping, looked in the mirror, and the tires were smoking, guess they broke loose when the boost came in!
I let it idle and warm up for a good half hour and noticed a lot of pure white smoke coming from the exhaust, went back to it and it was steam, I took the oil filler cap off, and there was a lot of steam coming out of there, pulled the dipstick, more steam, I then noticed the degas bottle was low, I topped it off, and got in the truck, and revved it a few times, then held it at 2500 RPM for about a minute, It started blowing water out from under the degas bottle cap. I called the guy I got it from, and he did NOT put new injector sleeves in when he did the injectors, I don't see any oil in the water, but there is water getting on the oil filler cap now! Does it sound like a head gasket, or an injector sleeve?
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Picked up my 5th wheel this afternoon from being raised 3". Dropped over the 10 percent grade down the hill to normal driving. Had the trailer brake controller to boost #2 (Prodigy controller). Had to brake pretty continuously, (tried to stay off it a bit, but is is about 10 grade for about 3/4 mile. Put the auto trans in D2 to get brakes come to the red light at the bottom. Noticed a puff of smoke at the front. Driver side, didn't notice passenger side.
New pads and new slotted rotors new maybe 1,500 miles ago. Not liking that action, but need thoughts. Want to put a thousand or 2 miles towing this summer and accompanying mountainous terrain and back.
2000 F350 Lariat Super Duty 7.3 4x4 NOT a dually.
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I have a 2000 7.3L f250 superduty. after rebuild and a yr now have engine smokes when you rev the engine and an imbalance on No1 cylinder causing injector to carbon up poss from prev misfires due to injector harness now solved? Found the turbo exhaust outlet pipe leaking oil we think because the wrong size clamp fitted. will fit new clamp tomorrow but if this does not solve problem what next? This has now cost thousands and still having problems...
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Noise goes away (or maybe it quietens to the point that you can't hear it) when you raise the idle just slightly. No smoking, no hard to start, no rough idle, no indicators of anything wrong at city or highway speed, nothing else out of the ordinary to report.
275K miles
[URL] .....
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I have a late 99 7.3 that developed a knocking noise. I pulled the passenger's head and cylinder 5&7 have a spot where it looks like it came in contact with the valve. I'm not some master mechanic but am learning. What would be my next step to find why it hit the valve and to fix the problem?
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My 2000 7.3 2wd is making a knocking sound while accelerating. It speeds up as I accel and when I let off the gas it gets louder. It slows down all the way to a stop when the truck slows to a stop. I can feel it in the floor board a bit as well.
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Chasing this knock and I'm starting to get a little bit worried. So I'm looking for what I should do next.
Here is the truck info... 2000 F250 4x4 206k. . Swamps Diesel 200/30's. Terminator HPOP. GTP38R. EBPV delete pedestal. Banks wastegate. AFE stage 2 intake. RiffRaff FRX. 4" exhaust. Hydra chip. John Wood Auto. 6.0 Trans cooler.
I have a knock sound coming from the area of #8. It is noticeably louder in that area with a stethoscope. Its not any louder anywhere else (oil pan, block, otherside of engine, or front). Truck does not smoke and runs and idles great otherwise. Was thinking possibly the cackle/fuel knock issue these trucks have but with bigger injectors and the FRX could this even still be a possibility?! Anyways here is what I've done.
Checked fuel pressure and at idle it is 61/62 with any tune. At WOT on Econ tune it goes down to ~40ish psi. With the extreme tune WOT dived down to 28/29psi. So my thinking was maybe that injector got screwed up so...
Swapped #8 injector with #2 so the front injector with the back to see if either it had some bad o rings or isolate the injector as the problem if the noise moved cylinders with the injector. While I did this I put brand new O-Rings on those two injectors and popped them in. Got it fired up and the knock is still in #8.
Unplugging the injector with the engine running the noise seems to disappear. HOWEVER, when I use the stethoscope the knocking noise still sounds like it's there but very faint. Without the stethoscope I can't hear it. Also driving the truck down the freeway and letting it coast the noise goes away when the injectors get cut off.
Recently pulled off valve cover and checked the pushrods and rockers on #8 and all looked fine. At this point I'm thinking wrist pin, rod bearing or cracked piston??? Could it somehow still be a fuel knock?
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I have begun to notice a "Knock" or "rattle" in the engine. I know diesels have a tendency to sound like that just from running but that sound is more of a "cackle" if you ask me.
I can hear the "knock" most noticeably at hard acceleration or taking off in general. It can also be heard during idle and every so faintly at deceleration with the torque converter locked so it makes me thing its mechanical due to the nature of the way the sound is audible.
I believe the sound is coming from the passenger side bank as that is where I can hear it the best with my head under the hood. I have a code reader and checked, I have no visible codes other than it telling me about secondary fuel circuit high which I suspect was from showing off with my friends.
I did a cylinder balance test and again got 3 (PO269) and 8(PO284) which I have been told are very common.
I checked my ICP readings and it was 500~ and 11%
Pulse width for injectors was 2.50~
I did a KOER test and received no codes
Glow Plugs showed okay
KOEO (PO605)- Internal Control Module Read Only Memory error.
Exhaust Absolute Back Pressure was 16.2 at Idle with MBRP 4" Turbo back.
Also, I have noticed a drop of about 5-10 degrees in my oil temp and about 100 degrees drop in my EGT's although it has been pretty cold here recently (32 degree oil temp when I started her at 2 in the afternoon)..
I think it might be a bad piston skirt? I am guessing that from my experience with motorcycle engines but these are a totally different beast and that is why I am here...
I have 634,000 Miles and from what I have been told the engine has never been broken into so I would expect something like this myself. I am mostly looking for a place to start. Should I pull the oil pan and look for debris? (Oil was clean last time I changed it less than 2000 miles ago).
Should I pull the passenger bank apart and look inside? Is there a chance I am just hearing the noise due to the additive wearing off and me being used to the quieter engine?
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Pulled out of the restaurant I ate dinner at tonight and I lost most power and there's a loud air sucking sound. I felt around all the boots and didn't feel any air, but it was really hot and couldn't feel a whole bunch. It's a 2003 7.3 with 295k. There is a little smoke/soot coming from the turbo area, any chance that's related? I'm perplexed...
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Does it need a diesel fuel injector?
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I found an interesting thing, when I start the truck right away without waiting for the glow plug light to completely cycle (Engine at operating temp) the engine will lope REALLY bad. Now, when I wait for the glow plug light to finish and then start the engine, it runs as normal. I checked and cleaned the PCM pins for the chip and everything is good. Ghosts & gremlins.
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e99 with 291K on 7.3L
Idle sound horrible. Sounds like a really loud dieseling or I dumped ball bearings in the topside of the engine. When I start to give it a little pedal, the sound drops to normal. No power issue I can tell.
This just started this morning. It happened when cold and then again when hot as well. While driving, and at temp, when I let off the fuel to coast or stopped at a light, the loud idle would cycle on/ off like someone was throwing a switch. When I got home and popped the hood, I could not tell where the sound was coming from.
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First off I have a 2001 7.3 with 294000 miles. While pulling my camper after it gets warm it puts out a very loud whistle it seems to happen when the fan clutch kicks in it does not sound like a belt squeal it almost sounds like it's coming from the turbo area. The engine seems to Surge while this is going on but the RPM gauge doesn't dictate that it almost sounds like it's the fan clutch surging. I took a short video of it while it was doing it ...
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