Ford 7.3L Power Stroke (1999-2003) :: Nut Size For Intercooler Boot Clamp?


Jan 28, 2016

just installed all my intercooler boots with plenum inserts. Had a torque wrench set at around 14 lb/ft and all of a sudden POP! the inside of nut on clamp stripped out. of course its on the boot going to the plenum. Any one have this happen? Brand new clamps from riff raff. Am I cranking to hard, maybe torque wrench isnt accurate, i don't know but didn't seem like i was getting on it enough to do that. the threads came out on the bolt looking like a heli coil. not to cool. Google it and another forum popped up , everyone was saying to crank em down. apparently you cant do that , not even 14 lb/ft. Anyways went to hd and threaded the bolt into their thread gauge. the only one that seemed to fit was 1/4-28 fine thread( which they don't carry in a nylon thread lock nut). Is this the correct size? How to gauge how tight to tighten the nut?

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Ford 6.7L Power Stroke Diesel :: Muffled Pop Sound - Intercooler Boot Failure

I was pulling our 14k fiver home after a weekend at the lake and I heard a muffled pop sound. About a minute prior I had checked the gauges and everything was normal. It honestly sounded like a chinabomb tire on the ttrailer had popped. Puled over and all tires were good so I popped the hood .....

Here's the bottom half. Is this possibly a warranty item? 2011 with 61k. And no mods. Plus a lot of oil on everything is that normal?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Intercooler / CAC Boots

I have a 2001 f250 7.3 and I had started to notice I wasn't making as much boost I thought I should have been. I looked around and found a tear in the cold side CAC boot. My question is what is the best option for replacing it, something like RiffRaff or oem? Also should I look at replacing all the boots or just the two up top?

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Ford 7.3L Power Stroke (1999-2003) :: Wire Burned In Half On Front Side Of Intercooler Plenum

I just noticed a wire burned in half on the front side of the intercooler plenum. See picture below,

Here is the left side showing the green wire stub going into the wiring harness on the front side of the intercooler plenum,

And this is the right side showing the wire going into the air intake duct between the turbo and the air filter,

I don't think it's been in this condition very long.

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Ford 7.3L Power Stroke (1999-2003) :: Changed Intercooler Boots Still Poor Boost - Turbo Dead?

ive noticed my boost has been going down lately. At first I thought it was a boost leak so I replaced all the intercooler boots and both sides of the intercooler pipes. That diddnt change anything at all. I recently got new injectors (200/30%) and a hydra tune for them and it was quick the first few days i was running with that setup, my boost has been dropping and currently at WOT I can't even get to 10lbs of boost and it is noticeable driving, it's slower than it was stock. There was no play in the shaft of my turbo and the turbo in there is only 2 years old. Could the turbo be bad already? Or is there anything else I can check before buying a new one. I have an upgraded hpop and the 6637 intake.

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Ford 7.3L Power Stroke (1999-2003) :: Loud Pop / Boot Blow Off And Smoke Entering The Cab And Under The Hood

I was heading back into town the other day after fueling I accelerated to pass a vehicle then a pop not as loud as a boot blow off followed by smoke entering the cab and under the hood. After going into neutral and keeping the engine on to maintain brake power I came to a rest in a safe area. I was reading online some people rebuild these but I'm a bit hesitant given the tight tolerances of this part and currently leaning towards replacing the cartridge they sell at riff raff (500 plus new hardware) instead of the whole turbo (850). Now it's time to start cleaning the engine/undercarriage after the 255 mile tow home.

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Lexus GX 2004-09 :: Grease Splatter On The Frame / CV Boot Clamp Leaking

I noticed a little bit of grease splatter on the frame last night when I was changing the running board lights. The grease was coming out from the clamp, no ripped or torn boot.

Maybe one day I'll buy the special clamp and crimping tool but for now I used some silicone tape. It seals to itself and it doesn't leave a sticky residue if removed. If you use this tape make sure you stretch it and pull it really tight as you're wrapping it so it can seal to itself. I used some zip ties just in case.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Air Water Intercooler Leak?

2011 6.7 F350 .... 120,000 miles ....I have been smelling anti-freeze for the last couple of months but have been unable to find a leak. Going through a minor amount of fluid but no indication on the ground ...

Searching deeper today I see the bottom of my intercooler is wet - remove the air hose and there is some fluid. I am assuming there is NOT supposed to be fluid in the air intake hose - correct?!?!

Any thoughts or history on these intercoolers letting-go and leaking internally?

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Ford 6.0L Power Stroke Diesel :: Transmission Leak - Fluid Dripping On The Bottom Of Both Sides Of Intercooler

I've been having transmission fluid leak from my truck for a while now. Very slow leak. At first I thought it was a hard line and replaced it but it was still leaking. Then I think I found where it was coming from. It looks to be fluid dripping on the bottom of both sides of my intercooler? On both identical spots. I am guessing perhaps I had a crack on my transmission oil cooler and driving blew it into the fins of my intercooler. I took my old one off and couldn't visibly see one. I have a brand new trans cooler installed now. Haven't drove yet as I am waiting on brake parts? I couldn't think of anything else on why it would leak off the intercooler?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Loss - Wet Spots On The Tube Coming From Intercooler To Turbo?

My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.

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I'm not anywhere I can look this up, what is the size of the oil pan on a 2016 6.7? I just need the length / width of the bottom of the pan.

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Also, the boot that connects the tube (right side while looking at front of truck) to the elbow that goes into the intake is leaking oil and making a mess. Whats the best way to fix? Remove boot, clean up, and put back on? Or replace boot? If replace, where can I get that boot?

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