Ford Aerostar :: 1989 - After New Radiator Running Hot?


Oct 6, 2011

Aero, 3.0 Shorty 1989

put a new radiator in my truck, as the original one finally had a small crack.. (I've kept it, since it is brass or copper!)

I put a new 192 T-stat in there too, (OEM temp)

but, now it seems that the van is running hotter than it did before!

when I had the original rad in there, it would never get above the R in the Normal word... now it runs at about M (high middle)

Also, when I tryed to burp it, I'd top it off, but then it would put the extra in the overflow tank, and only stays full up to the very bottom of the filler neck.

this is a plastic radiator... is that what the difference is?

I used to be able to top off the old tank, and it would be right at the top whenever I opened the cap... not so with this one>?

wondering if I should go down to like a 180 degree t-stat? gauge still stays normal - but if it's correct, it's about 50 degress difference.

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Ford Aerostar :: 1989 - Metal Particles On Oil Dipstick

Well, today I was checking the oil in my 1989 Ford Aerostar and noticed that there was more than just oil on my dipstick! I noticed a few small little metal shavings on the dipstick! They looked kinda like tiny pieces of hair, and there were only a few. What this means? I don't hear any noise from the engine (but then again I usually drive with loud music so I may be missing something). I have been trying to listen to the engine recently though. The vehicle seems to drive good, no overheating. The oil itself is quite black, in fact it looks like chocolate syrup.

No doubt the engine could use an oil change, which I'll be doing as soon as I get my paycheck. When I bought the vehicle it needed a quart of oil (which I added) but I've been driving it quite a lot since then and it hasn't been loosing oil. But now I'm worried about these shavings. Has my engine seen better days or is this just normal tear on an engine this old. I'm not sure how many miles are on the vehicle, odometer says it has just slightly over 3000 miles, but its one of these old 5 digit odometers so I have no idea if that's 103000, 203000 or 303000.

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Ford Aerostar :: 1989 - Losing Coolant But No Leak?

1989 3.0 shorty - 135K on her - and at 21 years old, the original radiator finally failed with a hair line crack, and so I bought a plastic on, from on of the part stores, put it in, and now it takes on like a gallon a month of antifreeze.

BUT I see no leak at all... the engine runs fine, and not head gasket or crack head (been there done that with the explorer I have). I don't smell it either really -heater core is dry... as is floor underneath. Need replacing the Radiator?

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Ford Aerostar :: 1989 - Losing Coolant But No Leak Found?

89 3.0L - I seem to loose a little bit of coolant every time I drive maybe like 1/2 a pint?

I checked every connection - engine running, and even waited to make sure the t-stat was opening, and closed, etc (maybe it was the top hose, nope)

I did replace the radiator a couple of years ago, and had the problem ever since I did that, but at the same time, I also replaced the T-Stat with a 165 degree, since she was starting to run a bit on the hot side, even with the new water pump and radiator I did... on a cool day, it would run at the middle of the gauge with a 190 degree... and with AC on, hills and 95 degree days, it would be pushing upwards of 3/4 of the way on the gauge...

Could the 165 degree therm stat be somehow causing a 13 lb cap to not function properly? I replaced the original with a Stant... but Im thinking I should get a new Motorcraft OEM cap, since the other one lasted 20 years!

I kept the old radiator - love it - "wow real brass/copper in there!" it was still fine when I pulled it, but had a hairline crack right below the top hose area...

Anyways, pressure tests revel nothing, I see no bubbles or anything with the engine idling, cap off

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Ford Aerostar :: 1989 - Brakes Leaking Distribution Block

My wife's 89 Aerostar is leaking brake fluid from the back side of what is either the distribution block or combination valve. I am not sure which it is but it is the first block you run into following the lines from the master cylinder and it is right below it near the fender well.

The part has been discontinued and is too expensive anyway so I am looking for input as to what this peice is and if / how to rebuild it.

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Ford Aerostar :: 1989 - No Crank / Loud Knock Coming From Starter Solenoid

Recently, with below 0 temperatures. there have been a couple of times where my van has trouble starting. I would turn the key forward and here a loud knock coming from the starter solenoid and nothing else. but after a couple of tries, it will crank and start right up no problem. so i figured maybe it just has to do with cold weather? but today it wouldn't budge at all. I've been doing some research and came across the possibility that my engine has seized.

I realized that after replacing the radiator, i never checked my oil level since my engine was over-heating prior to the fix and when i checked it today i found that it is a quart low. I guess, what my question is what would be the issue? is my engine really seized or is it the starter or solenoid? could it be some other electrical issue? what are the steps i could take in finding the problem?

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Ford Aerostar :: 1992 - AC Hoses Block Radiator Removal

On my 92 Aero 4.0L with A/C, I need to replace the radiator but I am not sure how to move the A/C hoses out of the way to extract the shroud and the radiator.

I have viewed a video where a guy said to remove the serpentine belt and then unbolt the A/C compressor and move the compressor and hoses out of the way. Hope this means that I don't have to discharge or disconnect AC hoses. Not good for me.....

Well, the video instruction seems simple enough......but there doesn't appear to be enough "play" in the AC hoses to move them far enough to extract the radiator, and not being an AC guy (and the potential danger of releasing freon), I am at a loss.

How to move the AC hoses out of the way (without disconnecting the hoses or discharging the system) ....

Not to mention it would be great to find out what the torque specification is for tightening the AC compressor bolts for proper reassembly. And being the backyard mechanic I am, any drawings, details or diagrams that you can provide would be very useful.

BTW, I have looked in the forum for radiator removal information and none of the threads I read addressed moving the AC hoses (which of course run right over the top of the dang radiator).

If I get past these "hoses" I will also take advantage of the radiator removal to replace the fan and fan clutch and thermostat while I am there, but first things first, if you know what I mean.

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Ford Aerostar :: 1997 - Bottom Radiator Hose Connector Leak

I've noticed a spring of coolant shooting out of a connector that I'm assuming is connected to the bottom radiator hose via a smaller hose. Is there a hose that splits off the bottom radiator hose that is smaller. The leak is not coming from the hose, but the connector it's hooked to. Is this a replaceable part? What is it for?

97' Aerostar... 3.0 V6 with AC

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Ford Aerostar :: 1997 - Misfire On Cylinder 1 / Bubbles Coming Out Of Radiator

Replaced pass side cyl head 7 years ago and now I've a misfire on cyl 1. Did wires and plugs as a matter of routine. Giveaway was rust deposit on rad cap. I always keep a strong coolant mixture and the rad is fairly new. Did a cyl pressure differential test and had bubbles coming out of rad. Funny thing is that had a rough few seconds on start, then smooth from then on. Getting my self fired up to tackle it. Have full gasket set and head bolts. Got a new head today. Am at 470k miles now.

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Toyota - 4runner :: 1989 - Oil Leaking In Radiator

I have a 1989 manual drive TOYOTA 4RUNNER, diesel. My mechanic has done everything, new head gasket, machined the head for warp, pressure tested the engine block, and the engine oil is still leaking into the radiator. My car used to have Air-condition but since it hasn't worked for over 5 years the compressor was removed, could this have caused the oil to leak after all those years.

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Ford Aerostar :: 1989 - Washer Fluid Motor Works But Getting No Fluid?

1989 Shorty - 3.0

problem with washer fluid - the motor seems to work, but nothing comes out of the tubes...

I know the motor works, cuz there is water all over the engine compartment (near the battery) and down... soaked there...

so, my guess is that the rubber has come off the pump? where is the pump first off, and second, how do I get to all that? - just remove the cowl?

any diagrams or photos would be great!

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Ford Aerostar :: Gas Fumes Smell When AC Running

AC recharge seemed to be when problem started. But... If I do NOT run the AC unit and drive it with VENT open there seems to be no smell. When I run the AC the smell appears. Since the AC system is supposed to be(I think) a closed under pressure system why would I get a gas smell ONLY when the AC is running? Starting /stopping it gets a bit worse. Baffled here but that's nothing new...

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Ford Ranger / B-Series :: 1989 - When Starting It Doesn't Stay Running Even If Keep Giving Throttle

I'm having problems starting my truck. The second it catches, it just dies right away. It doesn't stay running even if I keep giving it throttle. Although when I did try to start it 5-10 times the other day, one of those times, it started and stayed on for about 5 seconds then died again. What to check? I'm a complete newbie when it comes to this vehicle, but I would consider myself mechanically inclined since I've worked with newer cars and smaller engines before.

Also I don't know if this might be related, but I recently changed the oil & oil filter in the truck (after not having changed it for a long time).... and it was a castrol full synthetic high mileage oil. It ran and shifted a lot better for about a week before this starting problem happened. I checked the oil level and it's still perfect so I know it's not leaking oil or anything like that. Just wanted to throw this in there just in case.

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Ford Aerostar :: 1991 - Running Rough / Very Low Vacuum

1991 aerostar 4.0 ... My van was running well til last week.it allegedly has 77000 miles on it. It started running really rough within a 50 mile period. I've quit driving it til I am sure. I am not harming it. I put a vacuum gauge on it. It wildly fluctuates between 3 and 7 pounds at idle. I've tried plugging the four vacuum lines one at a time to eliminate the accessories as the problem.the check engine light is off and my scan tool shows no codes.i unhooked the exhaust at the manifolds to make sure the cats aren't clogged.it doesn't have egr. There's no water in the oil or bubbles in the radiator.i have a compression tester but id like to avoid trying to get to the plugs unless necessary.

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Ford Aerostar :: Running With AWD Unplugged Increase Fuel Mileage?

Winter is over and summer is here. Will running with the AWD module unplugged increase fuel mileage? Will it do any harm to the drivetrain? (Assume matched tires, good alignment and suspension).

Signed, Looking to squeeze a buck anyway I can.

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Ford Aerostar :: Slight Wobble When Running / Fan Clutch Removal

What is the procedure for replacing the fan clutch on the water pump? Mine has a slight wobble when running and I started to pull everything apart but got stuck when I couldn't see how the fan and clutch disconnects from the water pump. It's a '94 4 liter XL extd body...

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Ford Aerostar :: 1990 4.0 Liter - Running Rough / Exhaust Smells Like Gas And Has A Misfire

1990 Ford Aerostar. When I start runs really rough and has excessive fuel consumption and the exhaust smells like gas and has a misfire my friend says its the coil pack going bad im not sure. I love my ford aerostar dont wanna get rid of it.

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Ford Aerostar :: 1995 - Engine Running Without Coolant / Head Gaskets Are Blown

I have a 1995 aero with 4 wheel drive and a 4 liter. Lent it out and the engine was run without coolant. Pretty sure the head gaskets are blown. I found a replacement 4 liter from a 92 explorer and wondered if it would swap in. Will the bolt pattern match, computer, mounts,etc?

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Century :: 1989 - Fuel Smell After Running For A While And Shut It Off

I just bought an 89 century custom coupe it has had it's fuel pump & filter changed before I got it. The problem is a gas smell after I run it for a while and shut it off. their is no gas smell when its been sitting for awhile.

I have checked the clamps on the filler tube and they needed to be tightened did that. but still has the gas smell. What's causing this ?

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Celica :: 1989 Toyota ST Idles After Running For About 1.5 To 2 Hours

I have a 1989 toyota Celica ST with a 2.0 in it.

I have idle problems after the car has ran for about 1.5- 2 hours. It has a new cap and wires and plugs and a new intake on it and it still does it. I have it parked for winter right now because it cant get around in the ND winters so i'm just trying to get some ideas right now.

Also i pulled the cap off and there was oil in it.

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Mercedes - Benz :: 1989 - Car Starts But Won't Stay Running

I have a 89 Mercedes 190e. The car stays running and will drive but after so long starts acting like it's starving for fuel. I have spark and nothing wrong with fuel filter but when tested there was no pressure what's odd is the fuel pump was tested and it works fine all the lines have been cleared I'm stumped what else can I check...

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