Ford - Club :: 1991 - Fuel Is Coming Out Of Front Tank Fill Spout When Engine Running


Jan 14, 2016

I am having an issue with by club wagon. This vehicle has dual tanks. The front tank doesn't work (and never has since I purchased it a couple of years ago....bad fuel pump I am guessing}.

A couple of months ago the fuel pump went out on the rear tank and I had it replaced. I now have a peculiar problem. Fuel is coming out of the front tank fill spout when the engine is running. There seems to be a tremendous amount of pressure building up in the front tank...even though I am not using it.

I would seem as though fuel is being pumped out of the rear tank and into the front tank to a certain pressure point, and then on to the engine. One solution would seem to be to remove the front tank completely from the system, but I don't know how to do that, or if it should be done. After driving and coming to a stop, fuel is pouring out through the gas cap on the front tank. I. Don't need to use the front tank as I am just using this as a work truck.

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Tried diagnosis but dropping the fuel tank to access the lines. When I jack the tank back up into position, you can hear gurgling sounds and as if the gas is coming up the fill tube. I also opened the access panel under the seat to see the pump assembly and when I removed the 8mm bolts, gas came pouring out. There was definitively gas in there. Checked the float on the pump assembly and it moved?

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I get the warning as the guage indicates just under 1/4 tank remaining, and I have yet to run it until the guage indicates that it's actually on empty (family and dog are with me so risking it is currently out). I'm hoping that the guage itself knows what the real deal is and that the computer is just not with it.... OH, FWIW full is EXACTLY on the "full" line and not over as in my Kia.

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