Ford Excursion :: Front Axle Gears Removal


Jun 30, 2017

Well the old ball ball joints are out, new ones are in and now I'm working on removing gear assembly so I can change the inner axle seals. I've been trying to get it out. It haven't had much luck. I've loosened the cap bolts, prayed, pulled, hit, and still no luck. The only thing I've been successful at is screwing up the first few threads of the bolt holes for the passenger side cap. Tomorrow I'll be getting a tap and chasing the threads to clean them up. Hope I haven't screwed it up too bad. How to get the gear assembly out?

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Ford Super Duty (1999-2016) :: 2008 F450 - Front Axle Removal

How do I get the front axles out of of the knuckle? It seems like the seals are holding them in? Is there any trick to to getting them out,I am trying to do my ball joints

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Ford Super Duty (1999-2016) :: Terrible Noise When Hit A Bump / Front Axle Shaft Removal

I have a E99 F350 7.3L 4x4 I know some or most of you have already probably replaced this part and or pulled a front axle shaft out. So here is my question...In the pictures provided you can see what I think everyone is calling a "Dust Seal" and as you can see it is bad and making a very terrible noise when i hit a bump...I was wondering what parts I would need to replace this seal? I tried looking it up and just get lost in all of the other things....I have found write-ups for the axle being removed while changing ball joints but none by it self to just replace this seal.

[URL] ....

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Ford Super Duty (1999-2016) :: 2007 - Replacing Ball Joints - Front Axle Shaft Removal?

I am replacing the ball joints on my 07 f250 4x4. got down to the removal of the shaft itself and it won't budge. What is the secret here. Have to go to work on monday, and the weather in Cleveland isn't going to be very good on Sunday.

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Ford Excursion :: Front Axle Leaking?

Noticed some spotting in front of the house, and saw some leaking coming from the driver side near the axle. I'm guessing it's the axle seal leaking. I recently switched in to 4x4 about a week ago, shortly after that I noticed the leak. I have a trip to San Antonio coming up in the middle of Feb, about a 650 mile round trip. Can I continue with the plans and get it fixed afterwards?

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Ford Excursion :: Front Axle Shaft U-Joints Won't Come Apart

its a 2000 limited 4x4, must have been in the snow a lot because it was from up north and is pretty rusty on the underside. my dad and i have tried everything to get these caps off but nothing will work. lots of pb blaster, hammering, even cutting the one of the four joints and trying to wedge something from the inside. If we cant get it could a shop do it? and how much might they charge?

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Ford Excursion :: Vacuum Fitting For Front Axle?

I need a vacuum fitting for the front axle..... Where I can get one besides a dealer ?

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Ford Excursion :: Whistling Noise Coming From Front Axle

I am having a whistling noise coming from my front axle... It only happens when the hubs are locked and in 4WD when hubs are unlocked and in 4wd there is no whistling noise... I know they are vacuum operated for the auto hubs... We just got a good snow fall the past few days and have had to have the lockers locked to stay straight... Also can I keep the hubs locked and cruise and 55 to 60 mph ? or is it not good for the locking hubs...

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Ford Excursion :: Semi-Rounded U-Bolts At Front Axle

I fit yesterday my ProComp Leaf Springs 22415 in the back of my Ex. It took about 3hours with a couple of beers to get the work done. Are those springs huge and heavy.

I will change the front springs in about 2 weeks, but we figured out, that we will need there 4 longer Semi-rounded U-Bolts, because the leaf package is about an 1/2-3/4 inch thicker than the OEM-springs. My OEM are a 2Leaf Springs and those ProComps 22410 are 5 Leafs.

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Ford Excursion :: Strange Sound Coming From Front Axle?

I've got a strange sound coming from the front axle. I want to rule out/in that it may be my auto lock hubs. Can I slide the hubs out and drive around? I dont see any problem I won't be offroad, just some miles to test it.

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Ford Excursion :: 2004 - Front Axle Inner Seal Replacement

I have an 04 Limited, 6.0 PSD, 4x4 which I need to replace the front inner axle seals, the right side is leaking out the shaft. I have watched a couple of YouTube videos on how it is done but would like to get some first hand knowledge and recommendations.

First, how important is it to check the backlash before beginning the removal of the gear assembly? Do I need to remove the pinion gear as well or just the gear assembly?

How difficult is it to get everything back on place once the seals are replaced? I have not done this type of repair before and am concerned I might miss something.

I am planning to replace all the ball joints at this time also, this was the primary reason for this maintenance in the first place.

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Ford Excursion :: Front Passenger Shock Top Nut Removal

Any trick that they have used before for removing the Front Passenger Shock Top Nut without removing the A/C Accumulator? The Nut I need to remove is right underneath the A/C Accumulator and I can't get a 15mm Deep Socket on the nut so that I can use an air tool to take off the nut like I did on the Driver side. Is my only option to use a 15mm ratcheting box end wrench or remove the accumulator? On AllData, they show the pics of the Driver Side which is easy to access with just a swivel and a couple of extensions.

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Ford Excursion :: Passenger Side Front Axle Leaking Fluid

Its been awhile since I have been on. Everything has been running great for me until I found my passenger side front axle leaking fluid. I'm sure something has been posted on here but I have limited access to internet right now and need to know what I am getting into to change the seals. From what I have found there is an inner seal in the pumpkin and then an outer seal and dust cover. Are both of these easy to change? Are there any special tools needed? Do I need to remove the gears in the pumpkin? If so, is this difficult and any special tools required for this?

Mine is a 2001 V10-6.8, 4x4 no mods at this point.

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Ford Excursion :: 2000 - Clunking Noise Form Front Axle?

I have a 2000 ford excursion limited when i drive a loud clunking noise comes from the front end, so i pulled the front passenger tire off and realized what looks like the axle bearing behind the hub assembly is rattling around. What part is that. I am going to post a picture tomorrow in the day light.

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Ford Excursion :: 2000 2WD - Front Rotor Removal And Type

How should the front rotors look for a 2000 2WD Excursion:

Photo #1 - With Studs:
OR
Photo #2 - Without Studs:

When I do searches online for parts, I get both kind.

Also, if with studs, do you have to remove the hub and cotter pin to remove the rotor?

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Ford Excursion :: Circle Plastic O-Ring Behind U Joint Is Lose On Both Sides Of Front Axle

I noticed on my 03 excursion on both sides of the front axle there is a circle plastic o ring behind the u joint that is lose? Nothing is leaking and no signs of leak marks ever. Kind of looks lik a spacer ring of some sort because its at least 1/8th inch thick plastic. Also some time ago I posted about a whistling noise but never got a answer but its only there when im in 4wd there is a whistling noise from my right side and my locking hub when I turn it the hub seems lose and has a crunchy feeling to it. I just bought it a few weeks ago and now I am running into a whistling noise and noticed theres a piece of plastic that looks like a spacer....

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Ford Excursion :: Clicking Noise Coming From Front Right Side Tire - Excessive Play In Axle

I have had a Clicking noise on my 2000 x 4x4 since 6 months coming from the front right side tire noticeable over rough roads or over bumps and I went on a journey starting with ford dealer to almost all well recognized service centers and every body says your front suspension is ok and no one seems to know where it is coming from. I thought it was my hub bearing since it fails almost every year but when I was changing the bearing, I noticed a big Excessive play in axle.

See video : My AXLE Shaft - YouTube

Also I noticed oil mixed with grease the grease is prawny with a reddish sort of color or that is some thing else.

See photos ....

Any way after replacing the hub Bearing with a used one and butting every thing together I went on a test drive. Noticed that the vehicle drive line is not right the car seems to wonder and the noise still there so i didn't get far i came right back and park my x then a funny burned oil smell was present.

Is it some thing i did wrong or is it bad situation gone worst ?

Items Checked Or Replaced In The Last 4 Months ( trying to fix)

Tie Rods. Ok
ball joints. Ok
suspension front and rear. Ok
Front stabilizer bar. Ok
control arm bushings. Ok
stabilizer bar bushings Ok
steering linkage. Ok
brake pads. A new front set installed
Rotors . Both front changed with oem parts
body mounts + sub-frame mounts. Some replaced
shock absorbers . New 4 set installed
- Rear Monroe 911176 Reflex Light Truck Shock Absorber
- Front Monroe 911175 Reflex Light Truck Shock Absorber
tires. Replaced with a new set off four
Hub Bearing. Second hand (that's when I saw it)

Spare Parts waiting list (Ordered):-
O ring ord part # 4C3Z-1K106-AA
(knuckle seal) (F81Z-3254-CB).
and some other dust seals which i can't recall.

I am looking for how to fix axle play and get red of the noise. (this is a video from you tube for clearance)....

F250 wheel bearing, is this bad or not? - YouTube

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Ford F-150 (2004-2008) :: 5.4L - Gears In Axle

I have a 2006 F-150 5.4L 4x4 Lariat. I was wondering where or how I could find out what gears are in my axles.

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Ford Transmission :: 1995 - Left Axle Removal?

I have to pull the left front axle shaft on my 95 250 4X4 to replace one of the axle ujoints. Before I get into this project, I'm going to replace all wheel bearings and related seals while I'm at it. Are there any seals that go into the differential that would be accessible after the axle is removed? Any quirks about getting it apart?

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Ford 7.3L Power Stroke (1999-2003) :: Parking Brake Cable Removal From The Axle?

What is the procedure to remove the parking brake cable from the axle? It looks like the cable has a locking device like the fuel lines but heavier. How do you get that thing out of there without destroying it?

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Sonata NF (2006-10) :: Right Side CV Axle Removal

2006 v6 Sonota had the passenger side CV axle break apart. I have the wheel spindle moved away axle but off and all that. There is a bearing mid-way on the axle which I have removed 3 bolts attaching it to the motor. The bearing just seems to not want to come off the motor. This is how it's done right? How to remove this bearing and get the axle out?

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