Ford Excursion :: 2000 - Clunking Noise Form Front Axle?


Feb 25, 2012

I have a 2000 ford excursion limited when i drive a loud clunking noise comes from the front end, so i pulled the front passenger tire off and realized what looks like the axle bearing behind the hub assembly is rattling around. What part is that. I am going to post a picture tomorrow in the day light.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Toyota :: 1993 - New Front Axle But Same Day Clunking Noise

I just got my left front axle replaced on my Toyota (1993) and my engine mounts as well. The car is in great shape and has been driving well.Drove it away, and it was running great. It is still running great (after driving all the way home) but, I noticed it is making a loud clunking, metal on metal kind of noise on the front left axle when in first gear, happens more when turning (I think right, but maybe both right and left). I just paid a lot of money and trust the mechanic, but this does not sound right at all.

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Ford Excursion :: Whistling Noise Coming From Front Axle

I am having a whistling noise coming from my front axle... It only happens when the hubs are locked and in 4WD when hubs are unlocked and in 4wd there is no whistling noise... I know they are vacuum operated for the auto hubs... We just got a good snow fall the past few days and have had to have the lockers locked to stay straight... Also can I keep the hubs locked and cruise and 55 to 60 mph ? or is it not good for the locking hubs...

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Ford Excursion :: Front End Clunking Noise?

I've had a front end clunk best felt on the floorboards at very slow speeds on uneven ground. I've read for a month on this site on this issue and have replaced the ball joints and sway bar end links with Moog parts. New shocks also. Well I've improved but its still there. I cannot budge the trac bar bolts with breaker bar. The axle u bolts seemed loose so I tightened them but I'm not sure of the torque specs on them. What are the torque specs on the u bolts and where to go from here?

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Ford Excursion :: Clunking Noise - Front Sway Bar End Links

I plan on replacing as I have a clunk happening. Thought I'd try here first.

Is there a brand that's better? 1Aauto has OEM. Is there a brand that's better or makes a difference?

Or is a front sway bar end link a front sway bar end link?

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Ford Excursion :: Clunking Noise From The Left Front Going Over Bumps

I need to replace the rubber axle bumper guards. I have a clunking noise from the left front going over bumps. Troubleshooting I found the left front axle bumper guard is missing, right side is missing chunks and dry rotted. I had a question about how they attach. The one that is missing looks like a rusted bolt snapped off. Is it safe to assume a bolt goes right thru the center of the bumper guard into the frame? Couldn't tell on the right side it is in bad shape. Right front bolt may have sheared off on the bottom and just held in on the top by what is left.

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Ford Excursion :: Clunking Noise In Front End Only Happening During Suspension Travel

I have a noise in the front end that is only happening during suspension travel. It is really bad on bumpy roads. I thought it was my sway-bar end links but they are a year old and tight. I have checked the shocks and they are tight. It sounds like a clunking noise. Could the front drive axles be making this noise while not locked in?

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Ford Excursion :: 2000 - Hard Start - Clunking Noise When Pedal Pressed?

The vehicle is a 2000 Excursion 7.3 Diesel. I have never owned a diesel before....

First issue is that I have developed a hard start. It started last Saturday, and went from sporadically starting hard, to starting hard every time. I have 146,000 miles on her. She cranks strong, but will not turn over the first time, sometimes takes 2, 3, or 4 times. (Foot on gas pedal) I don't know if it's an issue of not getting enough fuel or what. Occasionally, even after she starts, it's very rough (shaking the whole vehicle, and acting like she wants to die) until I rev the engine and she smoothes out. After she smoothes out, there is no problem with wanting to drive, she's strong. If I kill the ignition, and start up immediately, she starts the first time, it's only after 10 minutes or so of being off.

My next issue is a clunking noise when I press the gas pedal. I don't know if it's the tranny, because she shifts pretty smooth for the most part, doesn't miss gears, etc. I could be travelling say 50MPH, press the gas pedal very little, and I can hear the clunking, and actually feel it every time I press it. (Don't have to be mashing the pedal, happens on very light presses as well).

I have the TS Performance 6 position chip, otherwise she's stock. I tow roughly a 7000 travel trailer every couple of weeks, never any problems before this.

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Ford Excursion :: Clicking Noise Coming From Front Right Side Tire - Excessive Play In Axle

I have had a Clicking noise on my 2000 x 4x4 since 6 months coming from the front right side tire noticeable over rough roads or over bumps and I went on a journey starting with ford dealer to almost all well recognized service centers and every body says your front suspension is ok and no one seems to know where it is coming from. I thought it was my hub bearing since it fails almost every year but when I was changing the bearing, I noticed a big Excessive play in axle.

See video : My AXLE Shaft - YouTube

Also I noticed oil mixed with grease the grease is prawny with a reddish sort of color or that is some thing else.

See photos ....

Any way after replacing the hub Bearing with a used one and butting every thing together I went on a test drive. Noticed that the vehicle drive line is not right the car seems to wonder and the noise still there so i didn't get far i came right back and park my x then a funny burned oil smell was present.

Is it some thing i did wrong or is it bad situation gone worst ?

Items Checked Or Replaced In The Last 4 Months ( trying to fix)

Tie Rods. Ok
ball joints. Ok
suspension front and rear. Ok
Front stabilizer bar. Ok
control arm bushings. Ok
stabilizer bar bushings Ok
steering linkage. Ok
brake pads. A new front set installed
Rotors . Both front changed with oem parts
body mounts + sub-frame mounts. Some replaced
shock absorbers . New 4 set installed
- Rear Monroe 911176 Reflex Light Truck Shock Absorber
- Front Monroe 911175 Reflex Light Truck Shock Absorber
tires. Replaced with a new set off four
Hub Bearing. Second hand (that's when I saw it)

Spare Parts waiting list (Ordered):-
O ring ord part # 4C3Z-1K106-AA
(knuckle seal) (F81Z-3254-CB).
and some other dust seals which i can't recall.

I am looking for how to fix axle play and get red of the noise. (this is a video from you tube for clearance)....

F250 wheel bearing, is this bad or not? - YouTube

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Ford Super Duty (1999-2016) :: 2000 - Front Axle - Hub Makes A Slight Metallic Grinding Noise About 1/2 Way Around

I am in the process of replacing the front hub seals so my ESOF works again. I tested both front hubs with a mityvac and neither one of them holds any vacuum at all. All the lines are good, and the pump and solenoid seem to be working fine.

I have the driver's side apart and I have a couple of questions.

What's a good source for the vacuum seal? I've checked rockauto, riff raff, and diesel o-rings. Diesel o-rings has it, but the description says it's only for 2003+ Excursions so I didn't order it.

There is no yellow o-ring anywhere on the hub. I assume that someone forgot to put this o-ring back in and this is why I don't have ESOF? I guess what I really want to know is that there isn't some 2000-specific thing where there's no o-ring, right?

After I got the hub off, I spun it around on my workbench and it doesn't sound good at all. It makes a slight metallic grinding noise about 1/2 way around. I assume this isn't normal? AFAIK these are all original parts - but the missing o-ring means to me that someone already had it apart.

There was a lot of water intrusion and rusty colored grease but nothing was dry, the needle bearings were intact and the shaft isn't scored at all where the bearing rides. I'm hoping new seals and good cleaning and it should be good as new. And then it's off to the next side.

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Ford 7.3L Power Stroke (1999-2003) :: Loud And Vibrating Noise Form Front Left?

I've got a loud, intermittent, swooshing, vibrating noise from the front left wheel area at highway speeds. I put a camera down there and saw that when there was noise, the front driveshaft and front left halfshaft were spinning. When they stopped spinning on their own, the noise stopped. Hubs are Warn Premium (gold) and unlocked. Unit bearing already replaced. What could it be?

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Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?

2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?

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Ford Excursion :: Front Axle Leaking?

Noticed some spotting in front of the house, and saw some leaking coming from the driver side near the axle. I'm guessing it's the axle seal leaking. I recently switched in to 4x4 about a week ago, shortly after that I noticed the leak. I have a trip to San Antonio coming up in the middle of Feb, about a 650 mile round trip. Can I continue with the plans and get it fixed afterwards?

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Ford Excursion :: Front Axle Shaft U-Joints Won't Come Apart

its a 2000 limited 4x4, must have been in the snow a lot because it was from up north and is pretty rusty on the underside. my dad and i have tried everything to get these caps off but nothing will work. lots of pb blaster, hammering, even cutting the one of the four joints and trying to wedge something from the inside. If we cant get it could a shop do it? and how much might they charge?

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Ford Excursion :: Front Axle Gears Removal

Well the old ball ball joints are out, new ones are in and now I'm working on removing gear assembly so I can change the inner axle seals. I've been trying to get it out. It haven't had much luck. I've loosened the cap bolts, prayed, pulled, hit, and still no luck. The only thing I've been successful at is screwing up the first few threads of the bolt holes for the passenger side cap. Tomorrow I'll be getting a tap and chasing the threads to clean them up. Hope I haven't screwed it up too bad. How to get the gear assembly out?

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Ford Excursion :: Vacuum Fitting For Front Axle?

I need a vacuum fitting for the front axle..... Where I can get one besides a dealer ?

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Ford Excursion :: Clunking From Front End?

I recently ran into the "clunking from the front end" problem with my Excursion. It is 2WD but this might apply to all. I had the clunk under my left foot while driving over a series of small bumps. It was a rapid clunking. One big bump, or things like speed bumps did not produce the noise or feel in my feet. Only rapid irregularities in the road at 35 mph or greater made it happen.

It made me crazy trying to figure it out. I tried everything. Both sets of swaybar links, shock mounts, track bar mounts, made sure brake calipers were tight, you name it. It showed its ugly head every time I hit small bumps in succession at speed. Even tried to re-seat the coil springs but that didn't work! My front bearings made NO noise. There was NO play in them by hand while up on jacks. I had taken them out and repacked them while replacing front brakes. At my wits' end, I went for a "hail mary" shot. I purchased new bearings. Took it all apart, packed the new bearings and replaced.

Low and behold! The damn "clunking" is now gone! So, in short, IF you have a clunking that nothing else seems to fix, just try replacing the bearings even IF you feel NO play in them. I couldn't believe that bearings that felt so tight by hand would be causing such clunking.

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Ford Excursion :: Semi-Rounded U-Bolts At Front Axle

I fit yesterday my ProComp Leaf Springs 22415 in the back of my Ex. It took about 3hours with a couple of beers to get the work done. Are those springs huge and heavy.

I will change the front springs in about 2 weeks, but we figured out, that we will need there 4 longer Semi-rounded U-Bolts, because the leaf package is about an 1/2-3/4 inch thicker than the OEM-springs. My OEM are a 2Leaf Springs and those ProComps 22410 are 5 Leafs.

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Ford Excursion :: Strange Sound Coming From Front Axle?

I've got a strange sound coming from the front axle. I want to rule out/in that it may be my auto lock hubs. Can I slide the hubs out and drive around? I dont see any problem I won't be offroad, just some miles to test it.

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Ford Excursion :: 2004 - Front Axle Inner Seal Replacement

I have an 04 Limited, 6.0 PSD, 4x4 which I need to replace the front inner axle seals, the right side is leaking out the shaft. I have watched a couple of YouTube videos on how it is done but would like to get some first hand knowledge and recommendations.

First, how important is it to check the backlash before beginning the removal of the gear assembly? Do I need to remove the pinion gear as well or just the gear assembly?

How difficult is it to get everything back on place once the seals are replaced? I have not done this type of repair before and am concerned I might miss something.

I am planning to replace all the ball joints at this time also, this was the primary reason for this maintenance in the first place.

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