Ford Excursion :: How To Change The Rubber Brake Pedal Cover
Apr 20, 2014
This may be my only chance to do a step-by-step ...
Tools Required : Fingers (preferably attached to hands)
Step One : Check diver side floorboard for cleanliness (people are going to see it in the pics)
Don't worry about passenger side. There will be no pics of it.
Step Two (fingers required for steps two through seven and ten) : Vacuum driver floorboard since there will be pictures made of it.
Step Three : Remove old, worn out brake pedal cover.
Step Four : Remove aftermarket brake pedal cover from ridiculously oversized Amazon box that's still in the passenger side floorboard.
Step Five : Take a picture of the old and new covers together to make fun of the old one.
Step Six : Install new brake pedal cover.
Step Seven : Remove new brake pedal cover and re-install right side up..
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Had a lift done (Rough Country, after reading through these forums) on my 04 F150 Newer Body Style 4x4. Now, sometimes the pedal gets harder to push on until it won't go down at all and the brakes (only the front) start dragging. It goes away after awhile (my rotors are shot and I'm going to have to replace them after I figure out what is going on) but always comes back. The brake lines have been bled and I'm having a shop bleed them again tomorrow (that's what they said the issue was) just in case.
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It seems about once a week the rubber cover that goes over the food pedal for the parking brake comes off. I've been careful to replace it correctly but it still keeps happening? Btw it's a 2010 v with atp ...
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Changing 3rd brake light to an led? Im doing the led swap on all the exterior lighting but I can't seem to find a red 3rd brake light. Using the f250 3rd brake light? Is it a direct swap?
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Well I've got 54K on the Ex and we'll be heading out for what will likely be our last long towing trip through some pretty serious terrain. I've got Hawk LTS pads on the front and those are doing really well but I wanted to change out my rear pads...upon closer inspection I still had about 1/3 of the pads left...but since I had torn everything apart...I installed the new pads so here's some pictures and a little write up as I go.
First jack up the rear of the Ex and make sure you support it with jack stands for safety.
Next remove the wheels and here's what you got
What you are looking for are 4 bolts on the back side. There are 2 caliper mounting bolts and 2 slide bolts. Torque values for the caliper mounting bolts are 166 ft-lbs and for the slide bolts 42 ft-lbs. I believe the caliper mounting bolt is an 18mm and the slide bolt is a 12 or 13mm (sorry I can't remember right now). But here's what you will be looking for...notice I'm reaching behind the rotor to take this picture outwards...
You will want to LOOSEN the caliper mounting bolts FIRST but DO NOT REMOVE them yet...then loosen the slide bolts...once both are loose...remove the caliper mounting bolts and SUPPORT the caliper...do NOT let it hang by the hose.
Here's a close up of my old pads...you can see there's still plenty of meat...but I was here and it don't take long to change them...
Remove the slide bolts and then separate the slide from the caliper
Next you will need to remove the slide pins from their holes...CAREFULLY grip the top of the rubber boot and slide if off of the pin as you are pulling hte pin up and out. Work with one slide pin at a time to not confuse them...one has a NOTCH and that will go on top the of the caliper...but if you work one at a time...there's no confusion. Pull out the slide pin and clean it off...you will need some high temperature brake grease to LIGHTLY lube up the pins before reinserting them. IF the pins are STUCK (mine weren't but I've heard they can be...) you may need to apply a little heat to try and break them free. Inspect the boots to make sure they aren't cracked or dry rotted and once you apply a THIN layer of grease...reinsert them into the hole and slip the boot back over the ridges. It will be obvious for the orientation when you reinstall the slide onto the caliper...basically the "flat" edge goes against the caliper and the "round" or "notch" sticks out the end...
At this point you will need to "press" the caliper pistons back into the caliper...there are a number of ways to do this...you can get a caliper tool from Autozone (they give it to you for free you just leave a deposit on your credit card so you bring it back!)...or you can do what I do...use a big C-clamp and I use my old brake pads to press against...compress the pistons back into the caliper...BUT REMEMBER TO LOOSEN YOUR MASTER CYLINDER CAP FIRST...when you compress your piston...the fluid in the lines gets forced back into the master cylinder...if you don't open the lid...pressure could be built up...
Here's the new pads installed and the slide bolts barely engaged to hold the slide to the caliper...Do not tighten these bolts until you have reinstalled the caliper onto the mounting brackets and snugged down the caliper mounting bolts.
Here's a view looking DOWN from above with the slide bolts AND mounting bolts engaged but NOT tightened yet.
Now make sure you torque everything up on this side and move to the other side and repeat the steps.
Once you finish the second side make sure you tighten your master cylinder cap.
At this point I also rotated my tires...but if you aren't doing that...simply return your tires to the Ex and torque your lug nuts and you are done.
I can typically change brake pads in about 30-45 minutes...they aren't that hard at all.
Next step...start the truck and pump the brakes to return brake pressure...then take the truck for a drive.
It is important to also "bed in your pads"...this involves a number of 30mph to 5mph HARD STOPS to heat up the pads and rotors and allow for a transfer of brake pad material to the rotors...you'll smell "hot brakes" when you have done it enough...typically about 6-8 hard stops. Then let the truck cool down without your foot on the brakes.
I didn't mess with the parking brake while I was back there because I had tested it just prior to my starting and it is holding nicely...I didn't feel like messing with it incase it is all rusted and fell apart on me.
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I have an intermittent brake noise, which sounds like rubber rubbing against rubber. There is no discernable effect on the brakes, pulling, etc. My mechanic can find noting wrong with the brakes.
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I have a 2003 Eddie Bauer with the v10, the problem I am having is at random times the brake peddle will just fade away. It doesn't go all the way to the floor but pretty close. I had the master cylinder replaced and that did not fix it. I took it back in and had them bleed the entire system along with the analoc system, they tested the analoc system and said that was not the problem. Brakes did fine for about a week and has now started to fade away again.
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I have a 2005 Excursion 4x4 Limited 6.0 diesel. I had someone pull alongside me today and tell me my brake lights were out. Sure enough. I double checked and nothing at both lower lights and also nothing at the third brake.
So... here's the short version of the things I've checked so far:
1. no brake lights when pedal depressed.
2. running lights work fine
3. turn signals work fine
4. hazards work fine
5. brake lights DO illuminate when I press the brake button on my trailer brake controller
6. checked power to the green with red tracer wire going to the brake light switch on the pedal. 12 v present continuously
7. checked power to light green wire. 12 v present when pedal is depressed. 0 v when pedal is released.
8. checked power to tail lights (wish I had tried the trailer brake controller sooner, this step would have been unnecessary). voltage present (I think 10-12 v) when the running lights were turned on. 0 v when brake pedal depressed. I suspect now that I would have 12 v when squeezing my trailer brake controller button.
I was pretty convinced it was the brake switch at the pedal. But since I'm seeing the voltage pass through the light green wire when depressed.... I know the wiring to the lights are good because they work when pressing the trailer brake controller button.
So... Do I need to dig into the multifunction switch that I've been reading about? Does the power go from the pedal switch to the multifunction, then to the trailer brake controller? I'm really hoping that I don't have to dig into the column to check that multifunction switch!
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2001 Ex limited 4x2 w/50k miles-- The parking brake pedal will not depress...at all....not even a millimeter. Feels like it is "locked".
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Why is there a sensor on the brake master cylinder? Most other cars and trucks I've seen have tied the cruise control into the brake light (and clutch interlock if Manual transmission.) switch so that when the pedal is depressed, the cruise control cuts out.
In the Ex, could I tap the brake pedal enough that the brake lights come on yet I don't trigger the pressure sensor in the master cylinder to cut the cruise control?
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So towed the trailer down to a remote lake side spot over the weekend, pretty bad dirt road with lots of breaking bumps. Now pushing the break pedal creates a swooshing noise, and a vibration under the hood around the master cylinder, and the power steering whines a little bit. Took it two several mechanics and 2 think it's the pump, one thinks it's the hydro booster? I tried to bleed any air out by turning the wheel all the way maxed and pushed the brakes, did nut really work, but I did notice that when pressing the brake pedal and turning the steering wheel at the same time, it becomes extremely difficult too turn the wheel, makes me think it's the pump because there is not enough pressure to do both?
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The adjustable brake pedal on my excursion works fine, but the throttle doesn't and never did adjust. It just doesn't move at all. Why? Just a bad electric motor on the adjuster? Just curious if there is something common that fails before I delve into trouble shooting it more.
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My GTI has a problem i don't know how to fix. Shift knob on the automatic mk4 (2005) GTI, has a rubber piece that covers the ther gears when you are in the one of your choices. Such as if you were to be in drive then park reverse and neutral would be covered by the rubber sheet, as would the gears under drives such as the 4th 3rd and 2nd gears. That sheet of rubber on the car has been unattached from the front side of the sifter so that there is a hole in front of the shifter if I were in drive, the rubber piece that covers that hole was jammed into the front part of the gearbox (directly under the shift knob when in park).
I managed to get the rubber piece out from under there with a pair of very fine pliers. now my problem is how to attach the sheet back to the front of the shift knob. the rubber sheet seems to be very loose and when it is moved side to side you can see that there is some sort of zipper pattern along each edge of the rubber cover. MY QUESTION IS!! how to reattach the rubber cover?? or do i have to take that section apart and replace it?
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I'm having an issue with my brakes. It was very intermittent, but seems to be happening a little more often lately. 99% of the time they work fine.
I'll try to describe. (vaguely) It will sometimes feel like the ABS is engaging, get a very hard pedal and some pulsing feeling. Sometimes just the pulsing without the hard pedal. It will happen at random times. Today it did it in the driveway going 5 MPH. No reason the ABS should think of kicking in.
I feel confident to rule out anything downstream at the wheels. I am leaning towards the master cylinder, but maybe that's wishful thinking. Afraid it also could be something sticking in the ABS which I assume is $$$.
Brake fluid is 18 months old with maybe 20k on it.
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2007 2.4L Camry LE.
Took the plastic engine cover off and found that there are two rubber gasket/washers that stayed stuck to the valve cover (around the threaded rods that stick out of the cover). When I tried to remove them, they disintegrated. Now, my plastic engine cover is having problems tightening on properly, if that makes sense.
So, if you look at the engine cover, you take the two nuts off and remove the cover. There are rubber isolators/gasket that is there. Mine have disintegrated. Call to the Dealership says I have to replace the entire cover as you cannot get those separately.
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I have a '02 Excursion with a 7.3L PSD, 238,000 miles. When I drive and say stop at a stop sign or light, when I transfer from the brake pedal to the accelorator and initially begin moving, I hear a slight "Thump" in the back. Could it be a sticky rear brake caliper? Bad U-joint? Sloppy ring/pinion gear? Just put AMS oil in the rear diff but have noticed slight shavings on the fill plug magnet.
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I was leaving a training class today and the cover on my gas pedal got stuck, I came close to a truck. (new car + big truck = not good) i stomped on the gas a couple of time and got it to release. I was not in a high traffic area.
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I'm looking for a part number for the rubber stop that mounts behind the clutch pedal on the firewall for a 2001 Ford Ranger 4cyl 2.3L 5spd Manual. Can't seem to find it on the web. It looks like it snaps/presses into a mounting hole behind the pedal. The original one decided to disintegrate and now I get a nice knocking noise when ever the pedal is depressed.
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I have a 2001 Toyota Avalon with 139,000 miles and runs excellent. I recently just got an oil change and it smells like something is burning. More of like a burning rubber smell. I know my car does not have an oil leak but what else could it be. I plan to take it out of town very soon. Should I not take it anymore? Also, when my A/C is on and I'm sitting idle it sounds like my car wants to turn off every time the the a/c kicks on but it doesn't. My RPM'S are fine. (600-700).
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While driving the other day I heard a loud bang under the ex. went back and found the rubber bump stop on the drivers side had rotted and fell off. After inspecting the passenger side it looks like it is about to fall off . I dont mind spending money to keep my equip in proper running order but I dont want to be taken advantage of doing it!
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I unstuck my front axles yesterday and while under the car spinning the front axles freely and enjoying my easy fix, I noticed a rubber seal (a thick squared edge round rubber seal) sitting loose and spinning freely. Its next to the axle joint, right before it disappears into the housing.
I'm guessing this is a dust seal of some kind. There is no fluid leaking out...
I'm wondering if I can just press fit this thing back into place or do I have to take the whole front wheel assembly (hub, bearing, axle, etc) to get the seal back into place.
I'm wondering if it broke off from a larger seal or if this is the whole thing? You can see how the seal isn't sitting quite straight. It actually just spins around.
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