Ford - Explorer :: 1995 - Rough Idle / Stall And Choke A Little When Cold


May 29, 2009

My truck is a 1995 Explorer 4.0 150,000 miles, 5 speed.

Problem - Rough idle : when cold it's worse and will stall and choke a little. When warmed up it just has a rough idle but will not stall and stays at a pretty constant RPM. It's very tolerable when warmed up but still not right. It drives fine once off idle. No black smoke that I can see. Power may be just a little off but I would not bet on it. MPG seems about normal but haven't been on a long enough trip since problem started to tell for sure. Also longer than normal cranking on occasion.

Diagnostics so far : Fuel pressure is at 32 PSI, vacuum off regulator it's at 40 PSI. Not sure about key on only as I don't trust the autozone loaner gauges. You have to fiddle with it each time before it will read. Leak down after 30 minutes was about 4 PSI

No Check engine light ever. KOEO test shows no hard or on demand codes, I get the 111 pass. From CM I get 336 and 45.

336 is EGR related and my looks pretty rusty. I put a vacuum pump on it while running and the EGR held vacuum but had no effect at all on idle, I was expecting it to get worse as I opened the EGR so it may be stuck.

Searched high and low for vacuum leaks by ear, visual and with starting fluid all turned up nothing.

Actions so far : Replaced plugs, wires, IAC, and fuel filter. Cleaned MAF sensor and throttle body plus ran lucas fuel injector cleaner through it.

Next steps : I've got the EGR but it's so rusty I am sure I'll break the tube it bolts to plus I don't know it that alone will cause the rough idle. Will the DPFE sensor and/or EVR create a rough idle yet not turn on the CEL?

Thought about changing the fuel pump and/or regulator but the numbers are not terrible. Agree?

Thought about changing the intake gaskets but don't see any leaks.

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I first noticed this while backing into my garage in the driveway, It would fluctuate in RPMs and if I didn't maintain the gas it would shut off. I took it to the dealer and all they were able to tell me was the Tranny fluid was low and it would cause it to shut off at incline because a sensor isn't detecting fluid in the tranny. I thought this was weird but being as I have never owned an F150, I didn't know better.

It was fine for a little over a month and it started doing it again at stop lights and backing into my driveway. It has become frequent but there is no issue driving at speed and on the freeway. There is no stuttering or shaking and if it weren't for the fluctuating RPM at a stop and the stalling, it would be hard to tell if there was an issue.

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Its worse when car is at stop and in 'D'.....little better with a/c off and/or in neutral......it finally threw the CEL today....... I had the fuel pump recall done about a month or two ago, car has 36k+ on it...... Anything I should have the service dept look for aside from what the fault codes might read?

[URL] .....

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So this morning when I went to start my car for work, it wouldn't idle and was misfiring badly, also has a very loud noise coming from the valve cover. The car has under 40k miles on it and is CPO, so it'll be towing it to the dealership today to get check out. The car ran fine on friday when i parked it.

Here is a vagcom scan I did this morning also.

Monday,25,August,2014,06:03:51:26742
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: 12.12.2.0 (x64)
Data version: 20140212
VIN: WVWHD7AJ2BW201261 License Plate:
Chassis Type: AJ (7N0)
Scan: 01 02 03 08 09 15 16 17 19 25 2E 37 42 44 46 52 55 56 62 72 77
VIN: WVWHD7AJ2BW201261
01-Engine -- Status: Malfunction 0010

[Code] .....

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