Ford F-150 - 1997-2003 :: Rear Differential Replacement?


May 25, 2011

Last week I broke the pinion and spider gears in in rear end. Well Im getting a used rear end rather than rebuidling mine. What is the gear ratio on the 97 F150 xlt 4.6l 4x4. I figured they would all be the same but my tag is missing on my diff and I was told by an auto parts store that there were a couple different ones.

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Ford F-150 - 1997-2003 :: Differential Carrier Bearing Replacement

i'm just wondering if i need to worry about preload and backlash if i just pull the carrier out and replace only the carrier bearings. would simply replacing the shims in there original side keep the specs where they should be with new bearings or would i have to completely dismantle the housing and start from scratch.

I only ask because you can move the entire carrier by hand and see the slack in the bearings but i don't seem to have any noises or vibrations coming from the rear end so i don't know if it's worth tearing into...

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Ford F-150 - 1997-2003 :: Rear End Differential Broke?

My rear-end differential came apart and is not repairable. I have a 1997 F150, 2WD, 4.6L engine, 5 lug wheels. Which years have the same rear ends so I can scour the junk yards for a replacement?

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Ford F-150 - 1997-2003 :: Rear Differential Leaking

Any likely culprits? 2002 F150 (with Triton V8 if that makes a difference).

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Ford F-150 - 1997-2003 :: 2001 - Rear Differential High Gear Noise

I just came back from a long trip and during the 400 miles drive I started to hear noise coming from my differential - kind of like a constant high gear loud noise. I will hear this noise when I start to accelerate and it will only gets louder and louder as I go faster and faster. I had a pinion seal leaked fixed last week and I checked the fluid and it is full.

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Ford Excursion :: Replacement Of Rear Differential Clutch Pack?

Have a growling noise in the rear when turning for the past two years. Getting worse so I assume I'm getting down to the metal on the clutches. Done all the other stuff like change the fluid and add friction additive. Have not pulled the cover and have the Mag Hytech diff that increases the capacity from 3 to 6 quarts of RP 75W-140 oil. Still does it. Just wanting to know if aftermarket clutch packs are available or is this a dealer only part. Ballpark how much are the clutch packs?

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Ford F-150 - 1997-2003 :: 2002 2WD - Rear Shocks Replacement

What is the degree of difficulty in replacing the rear shocks on a 2WD 2002 F150?

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Ford F-150 - 1997-2003 :: Rear Axle Leak - Seal And Bearing Replacement?

Looking for a video, pictures, or steps that are in depth on how to replace my rear seals and bearings? They are leaking very badly and would like to see some other ways to get it done.

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Ford F-150 - 1997-2003 :: Constant Whine - Rear Axle Pinion Bearing Replacement

I have a constant whine going down the road with foot on the gas. Back off and it quiets up. At 2-3 MPH i think i can here a " tick- tick". Took the drive shaft off, wheels off ground, cover off and oil out. Spin wheel and i can hear a tick - tick, I think around the pinion bearing. No play up and down or in and out, but it appears to have 2-3 times the backlash i would expect. I used the screw driver- stethoscope--- still think its the bearing. This is a 9.75 axle. What kind of luck would I have pulling the yoke off and going in from the front without removing axles halves and ring gear? I thought I had read that here before. Never done one that way .

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Ford Aerostar :: 1997 - Rear Differential / Driveshaft Making Clicking Noise When Put Into Gear

My 1997 4.0 Rear Wheel Drive is making a clicking noise when it is put into gear or when it switches from drive to reverse and vice versa. Sound is coming from the back of van. Does not make noise all the time. Drove 50 miles last night with no problems and minimal clicking. Could it be U-Joints going bad? Or is this a different problem?

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Ford F-150 - 1997-2003 :: 2000 - Front Differential Cover Removal?

As I was laying under my truck today I noticed a drip under the front differential, it looks like the cover is leaking by the factory RTV gasket. This is the 00' F150. How hard is it to remove these things? It looks like the front cover mount makes it difficult....

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Ford F-150 - 1997-2003 :: 2002 - Grinding Noise From Front Differential

I have a 2002 f150 5.4 with 3.55 limited slip... For months now every time I hit a bump with the front right side there is a loud bang (sounds like a wore out bushing), and if I am driving slow at an idle you can here a thump every time the wheel goes around. And when I turn all the way it sounds more like a grinding sound.... The noise is getting very bad, what it is. I am very mechanically inclined but cannot figure it out.

Everything in the front end seem tight. When I lay under it if I get someone to spin te wheel the thump sound sounds like its in the front dif, kinda echoes through the front drive shaft but u joints seem good. I really think it's in the dif, and I'm hoping the banging noise I hear when I hit bumps is the same problem as the noise when the wheels go around....

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Toyota - Rav4 :: 1997 - Rear Differential Mount Is Broken

Two years ago a mechanic told me that my rear differential mount was broken - hitting the floor board. He told me this was not dangerous - just annoying. This is a car I rarely use but now considering using more. It currently has 170000 miles on it driven in the mild climate of California. Just what is involved and what should the cost range be?

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4Runner/GX470 :: 1997 - Rear Differential Clunking Noise

I brought my 4runner in to fix a rear axle seal and to see if they could isolate a clunking noise I've been having. They said the clunking was coming from the rear differential (I believe him as that's what I heard, while driving or even just putting it into gear). They have yet to call me back, but any guesses here as to whether it is a bearing (my guess, as it is most pronounced on a bumpy road) or a cracked gear or something else. I've been driving with a clunk for about a week, but have various clunk problems for the last 80k miles ....

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Ford 7.3L Power Stroke (1999-2003) :: Rebuilding Rear Differential?

The rear differential on my truck has been whining for the 2 years I've owned. The fluid has been changed but of course that didn't really solve anything. I'm trying to decide if I want to rebuild it. Was looking at buying the USA Standard brand rebuild kit, ring and pinion, and axle bearings and seals. How hard would/will this be to do myself?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Cleaning Rear Differential?

...when changing the fluid and RTV'ing the rear differential cover?

Usual suspects: Brake cleaner, Simple Green, soap and water, gasoline, etc.

I've never serviced one, but figure it is like this:

1. Drain

2. Remove cover

3. Spray, clean, rinse, whatever all the innards

4. Wipe and dry

5. Inspect. For what, I have no idea

6. Black RTV cover back on, replace drain plug, remove fill plug

7. Refill with 75w-140w Mobil 1 Synthetic (not sure what it is, but I looked it up here some time ago and bought enough)

8. Fill to within a finger tip's dip in the fill hole

I've had the RTV and oil for a while, but it's supposed to hit 59F here on Saturday with no rain!!! Time to crawl on the floor and get it done.

I didn't see any problems with my cover, so going to forgo the new aluminum finned cover this time

Guess the biggest question is what should I use to clean/flush the rear end?

This is 2002 Excursion WITH LSD rear differential. 4WD.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Leaking Rear Differential

I'm trying to figure out what axle I have on a 2002 f350 single wheel 4x4 so I can order a replacement seal. So this morning I got to work and noticed that am oily guild was dripping from the front of my rear differential where the drive shaft hooks into it. I figure it the seal, so when I went to look up the repair kit they list several different axle options because of gearing, what axle I have as there wasn't a in owners manual with the truck. Who can I find out what axle I have so I can buy the repair kit for it...

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Vibrates When Throttle - Rear Differential Rebuild

My truck (02 7.3L cc) started making a grilled ding type of vibration when I would let if the throttle. I felt the axle going into the rear differential was a bit loose, so I took the cover plate off. The pictures below show where the pinion I think is hitting, sort of like the bearing is allowing front to Rear differential scaring from movement. Rear movement.

How difficult is a rebuild, and is there anything I should be careful of?

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Ford - Explorer :: 1997 - Rear Springs Replacement?

I need to replace rear spring packs on our

97 Explorer sport 4.0 auto 4x4.

What years should I look for? Will 91-01 packs work?

I know of a 92 4x4 close by that is being parted out.

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Ford Transmission :: 1993 E150 - Differential Bearings Replacement?

The differential is howling like crazy on my 1993 E150 5.0 van, it has over 200k miles on it so I'm assuming the bearings need to be replaced! Before I tackle this major project is there any special tools I need or a special procedure I should use?

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Ford - Explorer :: 1996 - Rear Differential Was Leaky / Loud Whine Noise In Rear

Well i picked up a 96 4x4 with the 4.0 a few weeks ago and been fixing stuff weekly that i find wrong. One thing i noticed was the rear diff was leaky but couldn't get the fill plug out so left if for now. Last night my wife was on interstate and it just started making a loud noise so she pulls over calls me. I get there and drive it and it makes a woowoowoo noise and it got louder as speed increased. She was 3 miles from the exit so i drove it about 15-20 to get it off interstate than another 2 miles to her sisters. We let it sit for a few hours and found a flatbed to haul it home, and when we finally got home i drove it off the flat bed and now it was making a loud clunky noise. Parked it in drive till today. Cracked open the rear and no fluid came out.

Inspecting all the gears looked good no metal in bottom so i went and got a new rear cover and 3 qt. of fluid. Put it back together and the woowoowoo was still there but seemed to slowly go away as i drove it around the block. So what else could be going on here or do i need to drive it and warm up the fluid so it circulates? I also noticed a sheeee sound like metal on metal when braking but i changed all 4 rotors and both pads last week but i noticed the brakes in the rear that look like drum brakes was bare but i assume that is only for the ebrake so didn't bother changing them yet. Could those be hitting the inside of the rotor and making the metal to metal noise?

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