Ford F-150 - 1997-2003 :: 2000 - Front Differential Cover Removal?


Jan 6, 2016

As I was laying under my truck today I noticed a drip under the front differential, it looks like the cover is leaking by the factory RTV gasket. This is the 00' F150. How hard is it to remove these things? It looks like the front cover mount makes it difficult....

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Ford - Explorer :: 2007 - Front Differential Cover Removal?

I just acquired a 2007 Ford explorer. I'm in the process of changing all the fluids and am wondering if there is room to pull the front differential cover off to clean the gunk out of the bottom of the front differential. It looks tight and I'm wondering if the differential or the steering rack and pinion need to be removed to remove the cover or if there is just enough room?

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Ford F-150 - 1997-2003 :: 2002 - Grinding Noise From Front Differential

I have a 2002 f150 5.4 with 3.55 limited slip... For months now every time I hit a bump with the front right side there is a loud bang (sounds like a wore out bushing), and if I am driving slow at an idle you can here a thump every time the wheel goes around. And when I turn all the way it sounds more like a grinding sound.... The noise is getting very bad, what it is. I am very mechanically inclined but cannot figure it out.

Everything in the front end seem tight. When I lay under it if I get someone to spin te wheel the thump sound sounds like its in the front dif, kinda echoes through the front drive shaft but u joints seem good. I really think it's in the dif, and I'm hoping the banging noise I hear when I hit bumps is the same problem as the noise when the wheels go around....

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Ford F-150 (2009-2014) :: 2010 - Can't Takeoff Front Differential Cover?

I am changing the front and rear axle fluids on my '10 f150.The rear was no problem,the front is my issue.I took all the bolts off and loosened the cover to drain the fluid but it is a tight space and cannot take it off completely to clean it up and put on the gasket sealer.

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Ford Excursion :: Left Front Spring Shackle Interfering With Differential Cover?

I recently installed front and rear Mag-Hytek diff covers and the front had a small leak. I thought I had gouged the housing during removal of the factory cover, so I set aside time to remove the Mag-Hytek and repair the housing. I just removed the new cover and upon inspection, there is no gouge. There is a slight scratch, but not in the area of the leak.

Upon further inspection it appears as though the o-ring wasn't properly sealing. There is a slight rust coloring where the o-ring was seated against the housing, running from where the left lower spring shackle touches the diff housing, to the bottom of the housing. The rest of the o-ring route looks clear (no rusty coloring where the o-ring was seated).

Is it possible that the spring shackle is too close to the diff, causing the new cover to not be able to seal properly? (The truck had a lift on it when I bought it. When I installed the Bilsteins, I noted that the old shocks were installed very "amateurish", so I suppose it's possible the springs were as well.)

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Ford F-150 - 1997-2003 :: 2000 XLT - Parking Brake Cable Removal

I'm having a hard time trying to figure out to detach the cable from the pedal assembly. The place where the cable attaches is so hidden by various plates, pawls and springs that there is no access. Also the whole assembly is put together with rivets so there's no easy way of taking it apart. Is there some trick to getting the cable out?

Also, I need to find out exactly where the cable goes through the floor pan. I'm in the process of fixing the rust on this. My 2000 XLT 4x4 and the floor pan and rockers were so rusted that there was no evidence of where the cable went through the floor pan! I assume it's supposed to go through the channel right next to the inner rocker but where exactly? A simple measurement from the back edge of the A-pillar is all I need.

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Golf/GTI VI :: Front Bumper Cover Removal?

I need to remove the front bumper cover of my Mk6 GTI. I think I know how to do it.

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Passat (B5) :: Removal Of Front Bumper Cover

How do you take off a front bumper cover on a b5.5 wagon? cant find anything on the internet, I am trying to replace headlight lamps. pictures would be great too.

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Ford Excursion :: 2000 V10 - Front Differential (Inner Seal) Leak

2000 Excursion, Limited, 4X4, 6.8L, V10. My right front inner differential seal is leaking. I have researched and found out that I have to remove the pumpkin gear assembly from the front differential to get at the seal.

Do I need any special tools to get the seals seated back into the differential? Any instructions or a list of parts needed?

I went to fordparts.com and entered my vin number but it makes no reference to the parts of the front differential only the rear.

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Ford F-150 - 1997-2003 :: Rear Differential Replacement?

Last week I broke the pinion and spider gears in in rear end. Well Im getting a used rear end rather than rebuidling mine. What is the gear ratio on the 97 F150 xlt 4.6l 4x4. I figured they would all be the same but my tag is missing on my diff and I was told by an auto parts store that there were a couple different ones.

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Ford F-150 - 1997-2003 :: Rear End Differential Broke?

My rear-end differential came apart and is not repairable. I have a 1997 F150, 2WD, 4.6L engine, 5 lug wheels. Which years have the same rear ends so I can scour the junk yards for a replacement?

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Ford F-150 - 1997-2003 :: Rear Differential Leaking

Any likely culprits? 2002 F150 (with Triton V8 if that makes a difference).

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Ford F-150 - 1997-2003 :: Differential Carrier Bearing Replacement

i'm just wondering if i need to worry about preload and backlash if i just pull the carrier out and replace only the carrier bearings. would simply replacing the shims in there original side keep the specs where they should be with new bearings or would i have to completely dismantle the housing and start from scratch.

I only ask because you can move the entire carrier by hand and see the slack in the bearings but i don't seem to have any noises or vibrations coming from the rear end so i don't know if it's worth tearing into...

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Ford F-150 - 1997-2003 :: 2000 - Front Axle Won't Engage While Shifting Into 4x4?

I have a 2000 F-150 XLT Supercab 5.4 4x4 with the dash shifter. My front axle won't engage when shifting into 4x4. A few months ago the vacuum solenoids were replaced and they sound as though they are functioning properly. The diaphragm isn't moving the lever thing and i can't get the lever to move with a screwdriver either.

I know it has worked the past two weekends. Two weeks ago it was in a significant amount of mud and possibly submerged at times. I power washed everything pretty good immediately afterwords though and it has worked in between then and now. What could be going on?

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Ford F-150 - 1997-2003 :: 2001 - Rear Differential High Gear Noise

I just came back from a long trip and during the 400 miles drive I started to hear noise coming from my differential - kind of like a constant high gear loud noise. I will hear this noise when I start to accelerate and it will only gets louder and louder as I go faster and faster. I had a pinion seal leaked fixed last week and I checked the fluid and it is full.

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Ford Excursion :: 2000 2WD - Front Rotor Removal And Type

How should the front rotors look for a 2000 2WD Excursion:

Photo #1 - With Studs:
OR
Photo #2 - Without Studs:

When I do searches online for parts, I get both kind.

Also, if with studs, do you have to remove the hub and cotter pin to remove the rotor?

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Ford Ranger / B-Series :: 2000 - Leaking Fluid Around The Front Diff Cover

My 2000 Ranger has been leaking fluid around the front Diff cover so I decided to pull the cover and reseal it. It was obvious that this was going to be a tight job but I didn't anticipate running into a bolt that can't be removed because interference from the front cross member.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaking Down The Axle From Front Differential

I am on the fence with getting rid of my 7.3. Here's why. Whenever I crawl underneath the truck or look under the hood I see all these different oil/fluid leaks. She has less than 200k miles and I use her to tow my boat to go fishing.

Right now I am trying to weigh if the truck is worth keeping or selling and then getting a new/newer truck.

Here are some leaks. One is obviously oil and coming from what I guess is the front main seal. I really don't know. The other leaks going onto the U-joint look like oil leaking down the axle from the front differential.

I'm growing a business and not sure if I have time to play mechanic. However, everyone I talk to always exclaims, "You got a 7.3?! You luck SOB!" and I am kinda getting the feeling letting her go would be a mistake. FWIW, she is paid off.

Other than a slight wobble in the steering wheel at speed, she runs like a hoss.

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Ford Super Duty (1999-2016) :: Torque For Differential Cover Bolts

Torque on the differential cover bolts, 2016 F250?

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Ford 7.3L Power Stroke (1999-2003) :: Leak On Front Differential Passenger Side

My 7.3 has a leak on the front diff passenger side. It went into a shop for repair and they did both seal but the passenger side came out with a worse leak than it went in with. So just looked this morning and small pool of oil under the ujoint area on the concrete. Its booked in again to be fixed under warranty repair (place that fixed it, repair came with 2yr warranty) on Wednesday next week - was the earliest I could get.

Question - can i keep driving the truck? I'm making a wild assumption that I can unless I use 4 wheel drive. My intention was to just keep topping up the diff to ensure there is fluid in it. It's the work truck so wouldn't be good to be without....

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Ford F-150 - 1997-2003 :: 4.2 2WD - Oil Pan Removal?

Is it possible to remove the oil pan from a 1997 F150 with a 4.2, 2WD, without removing the engine? I seem to be reading that's it is possible (but difficult) for 4wd, but it can't be done for 2WD - is that correct?

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