Ford Excursion :: Left Front Spring Shackle Interfering With Differential Cover?


Feb 5, 2014

I recently installed front and rear Mag-Hytek diff covers and the front had a small leak. I thought I had gouged the housing during removal of the factory cover, so I set aside time to remove the Mag-Hytek and repair the housing. I just removed the new cover and upon inspection, there is no gouge. There is a slight scratch, but not in the area of the leak.

Upon further inspection it appears as though the o-ring wasn't properly sealing. There is a slight rust coloring where the o-ring was seated against the housing, running from where the left lower spring shackle touches the diff housing, to the bottom of the housing. The rest of the o-ring route looks clear (no rusty coloring where the o-ring was seated).

Is it possible that the spring shackle is too close to the diff, causing the new cover to not be able to seal properly? (The truck had a lift on it when I bought it. When I installed the Bilsteins, I noted that the old shocks were installed very "amateurish", so I suppose it's possible the springs were as well.)

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