Ford F-150 (2004-2008) :: 2006 - Tailgate Hinge Rusted To The Cup


Apr 5, 2014

Just bought a 2006 f150, the tailgate hinge seems to be rusted to the cup(drivers side). Any tips for repairing/ getting it freed up?

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Ford F-150 (2004-2008) :: 2006 - Tailgate Cap Broke - Replace Or Repair?

I have a 2006 F-15 XLT with a bed cover, tailgate cover and separate tailgate cap. The cap has cheap plastic clips that went into the tailgate but have broken off...this is a problem as I have a tonneau cover that is a tight fit. Every time I close the tailgate with the cover on, I have to jam the cap down and hope it is far enough by the time the tailgate closes.

2 Questions:

1) Where can I buy a reasonable replacement?
2) Is there a good solution to just repair? I tried JB Weld, but that did not seem to hold (surprisingly)

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Ford F-150 (2004-2008) :: Tailgate Fit A Fx4 Bed?

Do the later model F150 retractable step tailgates would fit a 2004 F150 Fx4 Bed, or has the rear part of the bed been changed in design, so as to make this not possible (by progression, not necessarily intention).

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Ford F-150 (2004-2008) :: 2005 F150 - Rusted Frame With 70K?

Just got bad news hours ago...frame not safe ?

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Ford F-150 (2004-2008) :: Little Nub Hanging Of The Tailgate

What's up with the little nub hanging off the tailgate?

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Ford F-150 (2004-2008) :: Manifold Exhaust Leak - Rusted Bolts

Truck has 107 thousand miles; had to take it in for an manifold exhaust leak. Mechanic said bolts are so rusted they break.

1) was there ever a ALERT from ford about these bolt's?
2) Thought i read ford had stainless bolts for this problem...

I've had F150's only since the mid 70's and this 04 has cost me more in repairs than ANY previous F150..

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Ford F-150 (2004-2008) :: Cannot Open / Unlock Tailgate

I have a 2004 F150 Fx4 and i just locked the tailgate for the first time and now i cannot unlock it. I turned it clockwise to lock it and I am trying to turn it counter clockwise to unlock it and it seems like its putting too much tension on the key.... Am I doing something wrong?

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Ford F-150 (2004-2008) :: Odd Popping Noise When Open Tailgate

So I'm having a tailgate issue. When I open my tailgate, sometimes the internal spring wants to keep it up, rather then letting it open down. It also makes an odd popping noise during operation from time to time......I don't see or feel anything broke in it.

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Ford F-150 (2004-2008) :: Lost Keys - Key To Tailgate And Spare Tire Same?

Well heck, the PO of the truck I just bought has lost the spare key to the ignition, and the key that opens the tailgate and unlocks the spare tire. First question, is the key to the tailgate and spare tire the same key or are they different?

Second question, is there any simple way to have new keys cut for these things?

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Ford Escape / Hybrid :: 2008 - Rear Window Hinge Rotted Out And Glass Is Dropping Down

I have an 08 escape. The drivers side rear window hinge has rotted out and the glass is dropping down. I need to replace this hinge asap. Looking for the right place to get the correct replacement hinge?

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Ford Escape / Hybrid :: 2008 - Tailgate Does Not Work Correctly

My ford escape tailgate switch stopped working, the glass worked fine and opened with the switch. I ruled out the fuse as both I believe work off the same fuse. I removed the back panel to access the mechanism and found that, I could get the tailgate to work if I disconnected the wire from the glass tailgate switch and as the wire connector (shown In picture) was reinserted it would energize the tailgate switch and I am able to open the tailgate. What the actual problem is. I initially thought that it could be the tailgate switch itself but having seen what is happening I really am at a loss to what is the problem....

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Ford - Focus :: 2006 - Procedure For Taking Off Broken, Rusted Hub Stud

I broke one of the wheel/hub studs on my 2006 Ford Focus, when I tried to take the wheel off. So, this car lived through 7 winters in Boston metropolitan area, and it has about 90,000 miles on it.

I bought the car used last summer, so I don't know what the previous owner did, but I have always torqued my wheels since I bought it. But one of them broke off anyway, when I tried to take the wheel off. I took off the brake caliper and the disc to see the condition of the broken stud. The hub and the stud seemed to have rusted together. I recently moved from California via Oregon, so I am not used to seeing a lot of rust on anything. So, I can't tell whether that is a lot of rust or just normal run-of-the-mill rust I shouldn't have to worry too much about.

I checked online and found that if a bolt/stud is rusted, and if I cannot get it loose by banging it with a hammer, I should torch it and let it cool before trying to loosen it again.

I would like to hear some anecdotes about loosening wheel studs. I went to Harbor Freight today to get a hammer. One guy told me I should get the 8 pounder with a long handle (looked to be 3 feet or longer), so it will be easier to aim and provide steady force. He said it would be like putting a golf ball. I was also looking to get a torch, and he said that I need to heat it until it glowed, so small propane bottle torch would not be enough. But he said for a relatively newer car like mine, a few taps with an 8-pound sledge hammer should be enough.

I am also concerned that I might end up breaking more stuff and have to replace the entire hub, which would be a costly proposition. How much would it cost if I took it to a mechanic?

Also, seeing that some of the other nuts didn't go in smoothly, would it do any good to replace all the lug nuts?

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Ford Escape / Hybrid :: 2006 - Rear End Came Loose From Rusted Frame

The rear sub frame fell out of her 06 Escape Hybrid. She found the recall for the 01-04's, was the problem fixed in 2004, or are later models subject to the recall and repair also?

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Lexus GS 2006-11 :: 2007 - Door Hinge Is Not Working Properly

The thread started from a guy with a 2007 LS where his door hinges were becoming basically awful to the point where it was very difficult to shut the doors. My response follows...

So it's almost been two years since the last post in regards to this but I thought I would share a similar experience I'm going through with my 2007 GS 350. 2 months ago I broke down and bought a set of hinges for the right rear door because it got to the point that you physically had to walk with the door to close it ($400 parts, labor, paint). I am now having a similar experience with the driver door and it's getting worse every month.

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Azera TG (2006-11) :: Front Door Hinge Persistent Squeak

Have had a persistent squeak in my passenger front door since buying it used 9 months sgo. Tried WD40, even have had dealer install 2 new hinges.. but still have the loud squeak (starts about 1/2 way opening the door).

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Ford Super Duty (1999-2016) :: 2008 F250 - Tailgate Won't Latch

I have a 2008 F250 that the tailgate has always been real easy to open and close until the other day I could not get it to latch so i slammed it and it did latch and it worked a few days but now it won't latch at all. I can open and close the latch with the tailgate down but nothing I do will make it latch in place. I've tried spraying with PB blaster it didn't work. Not sure if its out of adjustment or what.

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Ford Super Duty (1999-2016) :: 2008 - How To Replace The Emblem On Tailgate

Odd thing happened. All of a sudden the factory emblem on my 2008 tailgate totally lost all of its blue and is now pure chrome. Happened just like that.

Anyway, is it screwed on and do I need to pull the panel on the tailgate to remove it? Here's the tailgate on my truck for reference.

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Ford Super Duty (1999-2016) :: 2008 F450 - Tailgate Light Won't Come Off?

I tried to take my tailgate off my 08 F-450 today.

Did it the same as every tailgate Ive taken off in the last 20 years...........it wouldn't come.

Is there a trick to it?

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Ford - Escapehybrid :: 2006 - Wheel Well On Passenger Side Completely Rusted Away Beneath The Fender

I have a 2006 Ford Escape Hybrid with about 90,000 miles on it. It still runs very well and I like the vehicle a lot, but I am about to junk it because the rear wheel well on the passenger side has completely rusted away beneath the fender. The shock absorber is hanging loose because there is not metal left to bolt it to. I looked on the Internet and I saw that several other owners have had the same problem. I took it to the body shop at the dealer where I bought the vehicle and the manager said he had never seen anything like it. The vehicle is long out of warranty and the web information seems to indicate that Ford won't do anything about it, even though they're aware of the problem.

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Prius (2004-09) :: Fuel Door Hinge Broken

We, just today I went to fill up the 2006 prius and noticed the fuel door hinge broke. The only thing keeping the door on is the plastic fuel cap cable.

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Passat (B5) :: 2004 - Passenger Side Trunk Hinge Is Broken

I have a 2004 Passat GLX. the passenger's side trunk hinge is broken and will likely need to be replaced. looks like part of it rusted out and broke clean off. Also -- is it possible to just change the hinge without changing the strut?

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