Ford F-150 (2004-2008) :: Hot Smelly Rear Brake


Dec 25, 2012

My truck is a 2004 F150, low mileage. I dont know if the brakes are original but theyve never been done since Ive owned the truck-4 years.

Last night I loaned my stock trailer 2200lb and truck to a friend (the trailer had been sitting 7 months) and first off the pin hole plug in box on back of truck had gotten bent somehow...so he hammered it back enough to get the 7 pin thing in and trailer lites working. WHen he unhitched he left the 7 pin plug in the hole so it would be easier for me to plug in next time.

He went about 20 miles rt with a horse in the trailer both ways. When he got back to my yard the rear passenger side tire was HOT (to hot to touch without getting burned) and there was a plastic/rubber type burning smell. Other 3 tires ok-mildly warm to the touch but most def. not HOT. When we looked at it with a flashlite there was a lot of rust type color on the rotor? (hope Im naming the parts right)-the other rear was just silver and dark.

He said I needed to replace the pads. Couple questions as Im too poor to go to a dealer or fix a lot of thing needlessly....so I just have friends do the work.

(I dont have a trailer brake box in this truck like I have in my other truck so I ASSUME that my horse trailer doesnt have brakes-how can I tell??)

What causes this?? I mean it was so hot I think if it would have gone another mile it would have caught on fire.

Do I replace just the pads, the pads and rotors and capilars??? I will be buying the parts at the store. Should I opt for a heavy duty or ceramic pad?

I need to go tot he store but am now scared to drive the truck even not towing. Should I be worried?? The brakes are gonna catch fire.

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I have 95K on my 2008. Since my brake shoes are showing close to brand-new measurements does this mean my rear drums are out of adjustment or is this normal?

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My friend replaced the rotors and pads, put some penetrant/lubricant on the piston of the caliper and reassembled the brakes. He did use the special tool to spin the caliper in when putting the pads on, however he didn't know that was necessary and tried to force them in with a C-clamp first.

Now, I seem to have two problems:

1. The left rear brake still hangs sometimes. I will drive the car and when I park it I can feel the heat coming off of the left rear wheel. It is extremely hot, so I know the brake is hanging (even with the parking brake disconnected). What is the problem here? Is the caliper bad? Would replacing the caliper solve the problem? Does the parking brake have to be connected to stop the caliper from hanging up?

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If the caliper needs to be replaced and I can leave the parking brake disconnected, are there any special instructions my friend should know about before working on this? He does work on a lot of cars and rebuilds cars to sell, so he is pretty knowledgeable. I think the only thing he didn't know about was rotating the piston. I would like to provide him with detailed instructions if necessary.

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