Ford - Fiesta :: 2011 - Rattle Which Occurs Essentially When Going Up Hills


Jul 27, 2011

So I just started leasing a 2011 Ford Fiesta, with an automatic transmission, which as I'm told is actually an automated manual. In any case, from day one the car has had a terrible rattle coming from the driver's side of the vehicle, which occurs essentially when going up hills, starting from a stop, and basically between shifting.

I looked it up online, and found some articles talking about Ford replacing transmissions, and some other similar complaints. When I took it in to the dealer, since I felt that it's ridiculous that a brand new car should have any rattle at all, they said they had to update the software for the transmission, and that may work. Now, over a month later, it still rattles quite a bit.

My question is, how normal is this? Is there any information about the Fiesta's transmission or other parts that say it rattles, but that it's not something to worry about? I was told at the dealership that due to the type of transmission it is, it would rattle occasionally, and that it should improve as the computer learns my driving style. I just think it's absurd that I should hear such a noise, which is clearly not what I would call normal engine noise.

I have to note that this is also only my second car, and I have had very little experience driving American cars, since most of my life I've driven exclusively Japanese cars. I don't know if it is just normal engine noise for a Fiesta, or if it's something to bug the dealership to get fixed while it's still under warranty.

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Is this noise the lash adjusters or have the cam phasers failed again (they were dorman parts)? If it is the lash adjusters, can they be replaced without removing the cams? will failed adjusters be obviously damaged? Should I also replace the cam followers? do i need to replace all 24 at once or can i safely replace only damaged ones or maybe just 1 bank (noise seems to only be coming from the pass side)?

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Before I go crawling around underneath with my son holding the brake while the truck is in drive--I would sure like to know where it might be best to point the flashlight.

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What could this be? The car is still under warranty, do I need to head straight to the dealership and "not pass Go"?

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I own a 2011 IS350 RWD. My 4 year warranty just expired. So when it comes to rattles, the 4yr/50k miles no longer cover my rattle concern.

I spent about my 3rd year on a rattle that seems like only occurs when its cold. On cold days/morning, this rattle between the dash will come and it sounds like a bolt is loose, and is moving around or something like that along the lines of that.

So right before my 4th year mark came, I brought it in one last time to hope they can get rid of it. Once I got the car back, it was during winter.. so it still happened, but instead it was a lot louder than before.

Is there anything I can do? Since I've been trying to bring it in to get it checked out for a good year, I'm hoping there's a way for the dealership to honor that one concern I have with my IS.

Other than this rattle, I love my car. The rattle can get pretty bad/annoying especially when you're on a phone call. I bring this issue up during every oil change to get it checked out.

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CEL stayed off for a week , and came back on again. The funny thing is that after a day or 2, the CEL went back out on its own. I read the codes the P0401 is still there as a stored code(I did not clear this time). Around town the truck drives fine, the only thing I noticed was the decrease in power when towing. Truck is at the dealer now. TECH "isn't convinced" yet that there is a problem. He is not finished diagnosing yet, and I am sure that he has specific tests to run, but I am starting to fear that I will be getting the call to come get my truck.

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We brought the car to Dodge dealer multiple times. The first and second time, they said that they could not find any problem. The third time, they replaced the master cylinder for brakes for about $900. One week later, the problem occurred again. This time, they said that the problem was hydraulic control unit and one door of the unit does not work properly. The repair cost will be another $700.

Do you think that this is really the root course of the problem? Is it worth to do another repair? Or we'd better just sell the car?

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Since the PowerShift is really a computer-controlled manual transmission (without a fluid torque converter), it's actually in neutral when I'm stopped and the shifter is in Drive position. I can feel it disengage as I come to a stop. However if I try coasting to a stop uphill, the engine still pulls the car upward at low speed without my foot on the accelerator. So the computer has to judge when to activate the clutch.

The issue is, I tend to apply the brakes lighter than average and decrease speed at a slower rate to come to a stop. So I think I might be confusing the computer, working against the engine before it wants to disengage the clutch, whereas most people would come to a stop more abruptly and the shifting action would have no problem. This is why I shift into neutral early in my slow-down phase, so the engine doesn't have a chance of pushing the brakes.

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Last week I had just gotten gas, i was about to turn out of the gas station when I stepped on the gas the car moved forward slightly before the oil light popped on and the engine seemingly shut off. I put the car in park, turn the engine off and started it up. It turned on just fine and drove like normal as I headed home, first thing the next morning I went to get my oil changed as I was overdue. I was definitely low and my oil(5w30) was changed.

The problem did not repeat itself until 4 days later while out running errands. It happened again twice today...once while again turning out of a parking lot and also while about to turn at a light.

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We put the bad relay in the glovebox, and planned to run to the auto store today. Except today it won't start in the exact same way it wouldn't start yesterday. Do i have 2 bad relay's in 2 days? Or as i suspect is this is a sign of a bigger issue?

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The car as of now only has 140 miles on it. My daily commute is 2.5 miles each way.

I've emailed the Ford dealer from where I purchased the car, but had no response.

Sounds like the clutch release bearing to me.

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