Ford - Focus :: Control Arm Bolt Broken During Wheel Alignment?


Jan 14, 2015

I've had two control arm bolts broken in the last year (resulting in the arms being replaced) during my '3 year alignment' program.

The bolts have been broken and then I get a call and a bill for the new control arm and labor.

Is it that common to break the control arm bolts when aligning the wheels? I do live in Michigan where salt is used on the roads.

There are some other things that seem have not inspired my trust (billing mistakes and not torquing the rear wheel after replacing the arm and letting me drive home) ...But, I want to be fair and if this/these are regular occurrences I'll go back and work with the shop.

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well Im working on mother in laws 2002 escape...replacing wheel bearing and ball joints...I went with replacing control arm with ball joint already pressed in , I did try to press out old ball joint first but it wasn't budging...so I went on to the control and the back bolt came out fine...except threads at top of bolt look worn bad...anyways moved on to front and it was tight and moving along good...sprayed down with pb blast moved it back in sprayed again and waited a bit....as I went to bring it back out it snapped....I got the broken bolt out...it broke right at where the threads start...anyways Im having problem with gettting the control arm out while the rest of that bolt is still in there.

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Ford - Focus :: 2006 - Procedure For Taking Off Broken, Rusted Hub Stud

I broke one of the wheel/hub studs on my 2006 Ford Focus, when I tried to take the wheel off. So, this car lived through 7 winters in Boston metropolitan area, and it has about 90,000 miles on it.

I bought the car used last summer, so I don't know what the previous owner did, but I have always torqued my wheels since I bought it. But one of them broke off anyway, when I tried to take the wheel off. I took off the brake caliper and the disc to see the condition of the broken stud. The hub and the stud seemed to have rusted together. I recently moved from California via Oregon, so I am not used to seeing a lot of rust on anything. So, I can't tell whether that is a lot of rust or just normal run-of-the-mill rust I shouldn't have to worry too much about.

I checked online and found that if a bolt/stud is rusted, and if I cannot get it loose by banging it with a hammer, I should torch it and let it cool before trying to loosen it again.

I would like to hear some anecdotes about loosening wheel studs. I went to Harbor Freight today to get a hammer. One guy told me I should get the 8 pounder with a long handle (looked to be 3 feet or longer), so it will be easier to aim and provide steady force. He said it would be like putting a golf ball. I was also looking to get a torch, and he said that I need to heat it until it glowed, so small propane bottle torch would not be enough. But he said for a relatively newer car like mine, a few taps with an 8-pound sledge hammer should be enough.

I am also concerned that I might end up breaking more stuff and have to replace the entire hub, which would be a costly proposition. How much would it cost if I took it to a mechanic?

Also, seeing that some of the other nuts didn't go in smoothly, would it do any good to replace all the lug nuts?

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Chrysler - PTCruiser :: 2005 - Broken Bolt In The Crankshaft?

Ok, here it goes. I was changing the timing belt on a 2005 PT Cruiser. Everything went good until I tried re-installing the harmonic balancer. No one in town carried the tool to reinstall the thing, so I ordered a tool from Amazon. I was installing the balancer, had a box end wrench just holding the bolt that screwed into the crankshaft and an adjustable wrench turning the bearing nut to push the pulley back on. I got the pulley down where the balancer and crankshaft started turning, so I held the box end wrench steady as I snugged the bearing to make sure it had bottomed out when the bolt broke down in the crankshaft.

Now, this bolt had threads at the top to turn the bearing, a shaft, and then about half inch but no more than 3/4 inch of thread at the bottom to thread into the crank and a long shoulder in between. The bolt broke at the bottom where the threaded part started. And, to make things worse, it turns out the bolt is made of pewter and is about 3-4 inches in the crank. I tried to feel for threads with the crank bolt itself, and t appears to be where the crank threads start. There appears to be abut 1/2 - 3/4 of an inch of space on the other end of the broken bolt. I have considered drilling the center out progressively bigger until I could get something in there to back the bolt out, and I am not sure I could get a bolt extractor down in the hole and then turn the thing to back it out.

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The other day when i wanted to start the car, I found out my battery was death so i decided to ask my buddy to push me and crank it on gear. Car shakes as normal and engine started, but then i heard a weird noise like if something was rubbing. I turned it off and popped the hood. I found my engine leaning forward and toward the passenger side.

So the next morning, I checked the bay again and i found out that it wasn't the motor mount. Motor mount is ok, but then i found a broken bolt that holds the bracket to the block; the one that goes right next to the water pump to be more specific. Also in the back of the block there is a bolt that hold bracket to the block again and the thread whole was enough weak to break when the other bolt failed. So I did some research and i found that there is a solution for the bolt in back of the block.

What I am concerned is for the on the goes right next to the water pump. It seems that it broke the whole thing including the part where the bolt threads go. I just had a shop install I.E connecting rods, new piston rings, and rebuilt the heads. They put a new timing belt kit and all its job required. I think they might have a bit of fault on this since it had to be removed when they did the timing belt kit. Anyways I don't want to think my block will be a junk now because engine is running like a champ, and that would be a bummer.

-Bolt that is broken in two pieces.-
-And where it is attached to the block-
-Part of the engine where this all goes.-

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My 2000 ford Taurus which has 120,543 miles needs an outer tie rod end. I went to sts for an oil change and asked them about an alignment after I did the tie rod and they told me I need to change my struts. If I only change the front struts could I get an alignment or am I going to need to change the rear also? Also, i know I have to get new tires in the front because they are getting bad from the alignment being off so I would have to get tires also.

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I'm removing my idle control valve to clean it. Everything went well until I'm at the last T40 bolt holding it. I go to insert my T40 bolt it doesn't seem to go in. So I'm like oh I guess it was switched to a smaller T so I put a T30 and it's to loose so I'm like aww cmon. Here are 2 pictures (not the best I know) of the bolt in question.

Is it actually stripped or it's some kind of other bolt? I tried a allen but it seems to slip to. If the bolt is stripped.

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