Ford Super Duty (1999-2016) :: 2004 F350 - Bolt Hole Diameter On Front Shackles


Jan 10, 2016

I am getting ready to make a set of front shackles for my truck for a temporary lift solution to fit my 35s until i can afford a complete suspension lift kit. I cannot for the life of me find the size of the hole for the bolts. I don't wanna drill it too big then have play in the shackle. My stockers are still installed so I don't have those to measure just yet. Need to verify the diameter hole i need to drill? and stock shackles look to be about 5.25" center to center, from what i can measure with them installed on the truck? so 2" lift, the new shackles will need to be about 9.25" center to center, right? (add 4", nets a 2" lift?)

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Ford Super Duty (1999-2016) :: Where To Put Jack Stands When Installing Front Lift Shackles

When installing front lift shackles, do you place jack stands under the axle, or the frame? I can't really find an answer. I assumed the axle, but i saw a thread and from what i could see it looked like it was supported at the frame and the axle was hanging free in the air. Just want to be sure before i start unbolting the stock shackles tomorrow and kill myself.

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Ford Super Duty (1999-2016) :: 4x4 Front Hubs Smaller In Diameter?

inside round thing with 4 notches in it is a smaller diameter than the new hubs. Will theystill work?

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Ford Super Duty (1999-2016) :: Small Diameter Rubber Hose Dangling From Front Driver Side Brake Housing Area

I was just under my 2000 F250 7.3l crew cab truck and noticed a small diameter rubber hose dangling from my front drivers side brake housing area. It is attached near two other cables which are similar to cables on the passenger side. I don't see a similar hose on the passenger side. The hose is completely deteriorated and broke off up higher towards the engine. I cannot see where it goes. What it may be?

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Ford Super Duty (1999-2016) :: Knocking Noise On Right Front When Hit A Hole

Have a knocking noise on my right front when I hit a hole or when the wheel comes up like when I turn I to a drive way that has a little hill the right tire hits and I hear a popping Boise sounds like its under the truck but I can't place it? I have a 2003 f250 crewcab 4x4 with 6.0 and 6inch lift with 37 inch tires....

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Ford Super Duty (1999-2016) :: 2002 F350 - How To Remove Spark Plug Wire Bolt

Went to change the plugs on an 02 f350, the bolt holding the plug wire boot on doesn't seem to fit any standard size socket. 7 is too big, 6 is too small. 1/4 is too small, 9/32 is too big.

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Ford Super Duty (1999-2016) :: 2000 F350 - Leaking Oil From A Bolt On Passenger Side Valve Cover

My 2000 f350 is leaking oil from a bolt on the passengers side valve cover. it is one of the bolts on top of the valve cover. Can I just remove the bolt and put a rubber washer under it or do I need a new valve cover?

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Ford Super Duty (1999-2016) :: 2004 F350 - Gear Or Bearing Noise In Front End

I have read the older posts here on the super duty ford 4x4 system. At 60,000 miles I noticed what sounds like a gear or bearing noise, or even a whining noise like you would hear from mud grip tires, coming from the front end area, while driving back from Kentucky to Georgia. I have quiet running street tires on this pickup.

I have a 2004 F350 crew cab XL, automatic, 4x4, limited slip axles, 430 gearing and a V10. This truck has always been extremely quiet on the highway. This noise I described above has increased and the truck now has 70,000 miles. I have the factory 4x4 dash switch in my truck cab for the 4x4 engagement. I always thought the dash switch engaged and disengaged the transfer case, and locked or unlocked the automatic hubs.

The service guy at the dealer now tells me that the dash switch only locks and unlocks the front hubs, and the front drive shaft and front differential are engaged full time. So, after checking my tires for defects, and for any play or bearing noise in my wheel bearings, I am looking at pulling the drive shaft out keep the front differential from turning, to determine if I have a bad bearing in the front axle assembly.

Now I read some of the posts here, and they say that with the dash switch in "2 wheel drive", the transfer case should be disengaged and the front drive shaft and front axle should not be turning at all. What is turning up front with the 4x4 disengaged on the dash switch ? I'm afraid to drive my truck out of town now and I need to isolate this issue and get it repaired. This has been a great truck and it's very reliable.

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Ford Super Duty (1999-2016) :: U-Bolt Bracket On Front Passenger Side Rusted

I have a 99 F250 Super Duty 4x4. The u-bolt bracket on the front passenger side has rusted through and broken in two places. It has broken right at the hole for one of the u-bolts, which then broke the sway bar bracket off (so the sway bar is no longer attached on the passenger side). Also, the track bar bracket has broken off.

Is there a replacement bracket that can be purchased? Or does it need to be fabricated from scrap? The u-bolt bracket, sway bar bracket, and track bar bracket are all one whole piece. It is welded to the axle, so it would need to be cut off. Then the new bracket would need to be welded back on.

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Ford Super Duty (1999-2016) :: 2004 - F350 Front Drive Shaft Metallic Squeal

I have a 2004 F350 Crew Cab DRW 4WD 6.0L.

The front drive shaft is making a high pitched metallic squeal while the truck is in motion. I thought it might be the universal joints but after lubricating the joints, I can still hear the squeal and it sounds like it is coming from inside the drive shaft. I also hear this squeal when I spin the drive shaft by hand.

I have quite a few questions about these drive shafts:

- What would cause a squeal from within the drive shaft?
- Are there any replaceable parts or do I have to get a new drive shaft?
- How do I identify the correct drive shaft part for my truck? Seems like there are a LOT of different models on the web.
- Are any of the aftermarket drive shafts any good? Any to avoid?
- Is this a DIY job or will I need to take it in to the shop?

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Ford Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?

I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.

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Ford Super Duty (1999-2016) :: 2004 F250 - Driver Side Rear Sway Bar Link Upper Bolt Removal

I have a 2004 F250 Lariat Crew Cab FX4 6-3/4' bed.

What is the procedure to remove the Driver's side Rear Sway Bar Link upper bolt? - the link attaches to the frame. The nut is on the inside of the frame with about 1/3" to 2/3" clearance between the frame and the fuel tank. Of course, the frame's "C" shape faces towards the inside.

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Ford Super Duty (1999-2016) :: F350 DRW - Oil Leak Out Of Front Housing

I noticed an oil leak out of the front housing of my 2016 350. I have 3 Ford dealers nearby and all 3 can't get me in until 8 August. It looks to be just a few drops daily. Is it safe to drive pulling a 5th wheel until they get me in? The leak is at the bottom of the housing.

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Ford Super Duty (1999-2016) :: 2001 F350 - Front Rim Broken?

Tonight I went to check the air in the tires on my 2001 F350 Dually and saw that the front right rim is broken. Two of the five spokes are completely broken all the way through. So this means I am looking to buy at least one good stock rim for the front. Might buy two if the price is right. Didn't want to spend the money for 4 custom rims right now unless it is really a super deal. If you have some sitting there in your way send me a message. My Zip is 46347.

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Ford Super Duty (1999-2016) :: 2000 F350 - Front End Rattle?

I recently purchased a 2000 F350 4wd, it's mainly used for plowing my driveway, and hauling larger items. I can truly say I love this truck. When I got it, it was in pretty rough shape, but slowly I've been bringing it back to life.

However, I have this loud front end rattling sound I can't seem to locate. Quick background the truck is 4wd with a v10 in it, and it has 215k miles on it, poorly maintained, so everything is suspect. Only new parts are all new brakes and new u-joints everywhere.

So back to the noise, it's most noticeable whenever I hit a small bump or dip at lower speeds, but the noise is still there at higher mph as well. It's loud and literally sounds like the whole front end will fall off, its a definite rattle, doesn't seem to be from one side or the other, best I can describe is in front of the firewall at it sounds like something is very loose.

But when I crawl underneath the truck, I don't see anything loose, the shocks, look OK, the sway bar links seem to be connected. IDK what else to look for, 4wd works fine and doesn't seem to alter the noise any when engaged.

Truck recently passed inspection, and no mention of anything being loose or worn was mentioned. I'm kinda at a loss, but the sound is so loud and noticeable I feel like it should be obvious as to whats loose underneath.

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Ford Super Duty (1999-2016) :: 2001 F350 - Front End Bottoming Out

I have a 2001 f350 super duty with the 7.3 diesel. It seams lately I'm noticing the front end seams to be taking a beating when going over bumps or rail road tracks. It feels like the front is bottoming out. I replaced the shocks in april, and just recently replaced the sway bar links to see if that will work. My thought is the front springs have lost there arch, but I'm not sure. They do look like there almost flat. Don't know if this is a problem on other trucks.

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Ford Super Duty (1999-2016) :: F350 - Front End Vibration While Braking And Especially When Turning

I'm having trouble finding the source of a vibration in the front end if my 1999 f350 super duty 4x4. The vibration is felt all the time but worse when under 40mph, while braking, and especially when turning.

I have replaced the rotors and brakes, tie rods and Drag links since the issue started but no change. In the vibration. What should I check next?

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Ford Super Duty (1999-2016) :: 2014 Front Bumper Fit On 2001 F350?

Do a 2014 f350 front bumper will fit on a 2001 f350? Wanting to know if the bolt holes and body lines will match up? I put a 2014 rear bumper on and it bolted right up.

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Ford Super Duty (1999-2016) :: 2012 F350 - Front Brake Replacement

Any good info on front brake replacement parts to get better braking out of these beasts? My pads are now needing replacement but I would like to get better performance than that of factory parts....

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Ford Super Duty (1999-2016) :: 2007 F350 XLT - Front Brakes Not Working

I have a 2007 F350 XLT, Super Cab, chassis cab, V-10, 4x4. I ordered it new, it now has 97,000 miles. It is equipped with a 9' aluminum flatbed. I tow it behind my motorhome and also carry a truck camper (not when towing it!).

I don't think the front brakes are working 100%. I have 2 sets of wheels and tires (19.5s for hauling the camper). Every time I change over, I check the brake pads for wear. Over the first 80,000 miles there was very little wear on the rear pads. In 2014 I had almost a complete brake failure while traveling. I took it to a Ford dealer, and they determined the brake booster was bad. They replaced the booster and flushed the brake system. I didn't think the brakes felt right afterward, but I carried on. By 95,000 miles, the rear brakes were worn out. I feel like the rear brakes are doing most of the stopping now, thus wearing out much faster than they were.

I just ordered a set of service manuals for the truck (9.5 years late on that!) hoping to figure out something. I like the truck, it meets my needs, and I hope to keep it quite a while longer. I took it in to the local dealer to replace a leaking rear pinion seal. They found and replaced the worn pads. I trust them to the extent that the pads were worn, as I had already noticed an acceleration in wear. Local dealer that replaced the pads has no idea what could be up. They did clean and lube the front calipers at the same time, but I noticed no difference in brake feel. Stopping power is definitely worse than before the brake failure/ booster replacement.

What might cause this? The only things that come to my mind is a problem with the proportioning valve or maybe the master cylinder. I don't know much about the details of the ABS system. Is there anyway that might be causing the issue? I would rather not just start throwing parts at the problem...

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Ford Super Duty (1999-2016) :: 2006 F350 - Replacement Of Front Wheel Hub?

Question. My Son borrowed my 2006 4-wheel F-350 and broke down in Vermont. 8 hrs from me. Told me he heard some noises from the left front and then the abs light came on. I had him jack up the front and check for bearing play in the left front. Alas, He said between 1/4" and 1/2" of play. I bought the new hub and bearing assembly to drive up there with tomorrow morning. The locking hub will come right off. I just replaced them 4 months ago. I will be bringing a crap load of tools, but anything specific i should bring? I wont have torches so I am hoping the hub will brake free.

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