Ford Super Duty (1999-2016) :: 2005 - Repairing Front Caliper?


Mar 6, 2016

Is this repairable or would it be better to just replace it ? Ive never rebuilt one of these.

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Ford Super Duty (1999-2016) :: Front Right Caliper Is Sticking

I just hit a pothole on my way home just now and now my front right caliper is sticking. It happen about 10min from my house. As soon as i hit the pothole I can feel my truck pulling to the right and felt like there was some resistance when i was driving. I got home and peeked my head in the wheel-well and i can smell the brakes burning and smoking a little. How would hitting a pothole cause a caliper to stick. Is there anyway to unstick it or am i gonna have to change that caliper out...

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Ford Super Duty (1999-2016) :: Front Brake Caliper Bracket Bolts

I read a reference to the front brake caliper bracket bolts being one time use torque to yield and must be replaced every time they are loosened. Is this true?

This is on my 06 F-350 in my Sig.

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Ford Super Duty (1999-2016) :: Front Disc Brake Caliper Pistons Won't Go Back In

2001 F250 SD diesel. Brakes have been working fine with no pulling. They just started to squeal recently so I knew it was time for some new pads.

I'm having a problem that seems to plague me often when I try to replace disc brake pads. I can't get the twin pistons to go back in to allow room to get the new, thicker pads in.

I unscrewed the cap to the master cylinder and used a spreading tool (that came in a brake kit from Advance Auto Parts) to compress the pistons. No movement.

I put a lot of force on it. No piston movement.

I unscrewed the bleeder screw and tried again. No movement.

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Ford Super Duty (1999-2016) :: 2007 F350 - ABS Light Came On / Right Front Caliper Stuck And Got Very Hot

My question is my abs light came on so I stuck my computer on it. Said right rear , we'll we all know on a 2007 6.0 f350 4X4, the there's only one sensor on the pumpkin, so I replaced it and cleared the code. Abs light came back on once I started driving, week ago my right front caliper stuck and got very hot, could that read bad for the rear of the front went bad? Will pull plug and make sure I didn't bend any pins.

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Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell

I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?

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Ford Super Duty (1999-2016) :: Getting Front Brake Pads Into Caliper - Springs Kept Popping Out

03 f350 4x4. New front calipers and pads.

Wondering if there's a 'trick' to getting the front brake pads into the caliper . Those damn springs kept popping out. I'd get three of the four ends into place in the pad holes then one would pop out while I'm trying to get the fourth in.

After about a hour of trying every different way that I could think of, another set of hands came by and with four hands holding things in place, it finally did the trick.

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Ford Super Duty (1999-2016) :: 2000 F250 - Front Passenger Side Caliper Keeps Locking Up

I have a 2000 f250 4x4 with 4 wheel abs. The front passenger side caliper keeps locking up while I'm driving and won't release and when I hit the brakes it pulls hard to the drivers side. I have put two calipers on the passengers side and put new brake lines on.

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Ford Super Duty (1999-2016) :: F350 - Left Front Rotor Rubbing On Caliper Bracket

1999 F350 4x4 dually. Replacing brakes front and back. Rotors, Pads, and hoses. On the left front put rotor back on and torqued down hub nuts on rotor. Then caliper mounting bracket wouldn't fit back between mounting bracket and rotor. Loosened the hub nuts on rotor, and fit mounting bracket in place. Then torqued down the hub nuts again, and rotor rubs on mounting bracket and rotor/hub won't turn.

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Ford Super Duty (1999-2016) :: Left Front Caliper Is Not Squeezing Hard Enough To Stop The Truck Evenly

Having a problem with calipers again/still seems like always. Replaced all calipers twice in 86K miles on a 2000 f250 crew 4x4 because of stuck calipers. Replaced brake hoses and all hard lines in the rear about 2 years ago. My problem now is the left front caliper is not squeezing hard enough to stop the truck evenly. (pulls to the right) The rotor had some rust from sitting and after driving a for a while the rust is not completely gone as you would expect. Replaced caliper bled a couple of times. Caliper looks to be getting pressure enough to bleed and can see it move when brakes applied when engine not running. I don't have experience with Proportioning Valves but do you think that is the problem and how do I fix it?

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Ford Super Duty (1999-2016) :: Rear Brake Caliper Locked Up?

About a year ago, I had my right rear brake caliper lock up on my F350 dually. The shop said it can happen and replaced both rear calipers. Last week I started to hear something from the rear and within less than a a few days, before I could get to a shop the noise increased and when I looked the rotor had been gouged on the right rear.

I cannot see the left rear rotor to compare as the wheels don't line up on that side to see through. So my question is this. Could it be the caliper failure was a symptom and not the cause. Maybe a proportion valve or something that could affect the pressure on that one wheel.

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Ford Super Duty (1999-2016) :: F250 - Brake Caliper Won't Release

My 1999 F250 right rear brake caliper will not release. I replaced the caliper, caliper mounting hardware, pads, rotor, emergency brake pads, and I bled the system. For some reason the right rear remains activated when my foot is not on the brake pedal. The other three wheels appear to be functioning normal.

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Ford Super Duty (1999-2016) :: 2005 - Oil Leak From Front Axle?

I have an F250 4.2 diesel 4x4 double cab. Its a2005 model. I noticed an oil leak from the front left axle. It looks like its leaking from the axle tube. See pic attached. Is a seal probably worn? How big a job is this to fix.

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Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging

The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.

Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.

I took the offending caliper to NAPA and picked up the new caliper and a set of pads.

Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.

Got back home, bolted up the new caliper and pads, then bled the system. All worked well.

I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.

Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.

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Ford Super Duty (1999-2016) :: Replaced 5th Time Rear Brake Caliper And Slider?

one of my f350 super duties has had the right rear brake caliper and slider replaced 4 times in less than a year. it has just gone for the fourth time today. i called ford who, after a long phone call, said it could be the metering valve. i have looked everywhere for this valve.....no luck. so i called them back and he said it was part of the HCU. after a few minutes, he finally told me it was also called the ABS module.

my question is..........can i just replace this metering valve or do i have to replace the whole unit?

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Ford Super Duty (1999-2016) :: 2005 F250 FX4 Swaying While Driving - Front End Leaking

My f250 felt like it had a flat as in it was "swaying" while I was driving today. as I'm pulling into my neighborhood it felt as if i had a flat. There is fluid leaking from what looks like a control arm or possibly a canister that's part of a vacuum system. I'm a carpenter obviously by my terminology used in this post. Its dark so ill take another look in the morning but what I'm talking about..

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Ford Super Duty (1999-2016) :: 2005 - Driving Light Install In Front Bumper

I would like to install some driving lights behind the front bumper of my 2005 Super Duty, I was going to drill two 5" holes and than weld in some 5" pipe from the behind the bumper and attach some 5" KC driving lights to it. Would a hole saw work for this or is a bumper to thick? I was looking at DeWalt or Lenox hole saws their bi-metal. I know that I have to drill slow and I was going to use cutting fluid. I could use my drill press but I think I would have to figure how to clamp a bumper to the table. Then I am going to grind/sand the chrome off and paint it black. I will be taking the bumper off doing all of this.

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Ford Super Duty (1999-2016) :: 2001 F250 - Left Rear Caliper Starting To Hang Up Again?

I have for the 4th time in a little over a year developed another issue with a rear caliper hanging up last year i ended up replacing both rear calipers with reman. from NAPA. 3 months ago i had to replace the right rear again. Now currently i am having the left rear starting to hang up again. I've done a fluid flush and everything. I'm kind of at a loss. I don't normally have this much trouble with brakes. Some of the symptoms that go along with this are a spongy pedal and inconsistent brake feel just like when you have air in a line.

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Ford Super Duty (1999-2016) :: 2003 F250 4x4 - Left Rear Caliper Sticking After Replacing

Two weeks ago did a road trip to NH from RI and i heard a slight dragging only at low speed (10-15mph) in my left rear tire. figured the caliber was dragging a little, it was. Before arriving in NH the brake light came on. Long story short i get back to RI and the left side noise gets worse and starts to lock up. I finally replace the rotor which was warped, pads, and caliper which was bad.

Was driving it same day and still here the same dragging and screeching noise and the brake light is still on. On my way home the left side locked up at low speed without hitting breaks and slid the truck, mid you all parts are new on that side. I am not sure what it could be at this point something in side the axle?

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Ford Super Duty (1999-2016) :: 2005 F350 4x4 - Front Passenger Side Hub Is Stuck Locked In

Ok so I got a good deal on a used F350. When I got it home I found the heater was stuck on defrost. I posted on here a few weeks ago with questions on what could be wrong. From that post I learned that my front passenger side hub is stuck locked in. I pulled the vacuum lines at every connection from the pump on and had good vacuum all of the way to the passenger side hub. I turned the axle shafts and found the drivers side is free the passenger side is locked.

I flipped the dash switch and heard the drivers side hub lock. Then I turned the axles again and found they were in fact both locked in. I flipped the switch back to 2H and the drivers side freed and the passenger side was still stuck locked in. So I pulled the passenger side hub off of the truck and found it was seized up. I put it back together and locked both hubs in manually until payday when I can pick up a new hub.

Yesterday we had a lot of ice! Where I park the pickup the front wheels drop into a low spot. I could not get backed out of my driveway with the front wheels in the hole and the rear wheels on ice, so I flipped the switch to 4x4 and tried again. It still could not pull out, the front wheels didn't seem to engage. Now I am thinking I have more troubles than just the one hub stuck locked in.

So, my questions now are, 1 if the passenger side hub is bad but both are locked in it should still go into 4x4 correct? 2, the 4x4 light on the dash lights up when I flip the switch. If I had a bad switch or fuse would I still get the same result (light on and drivers side hub clicking in)? Does this pickup have to move a few feet before it engages the 4x4 or should it click right in? And finally what is a short explination of how the 4x4 system works. The dash switch engages the solenoid on the firewall to switch vacuum down to the hubs but what else does it do? I assume it has some kind of switch or motor in the transfer case that engages the 4 wheel drive?

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Ford Super Duty (1999-2016) :: 2005 F250 - Front Axle Snap Ring Tool

I broke 2 snap ring plier on this thing, what is the make and model of snap ring pliers used to remove the snap ring off axle in hub ? I have some others but too beefy won't move in there. They need to be long but strong. I've heard Snap On Item: SRPC9000A works but I don't know of any Snap On guys around here and I need to get this thing done.

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