Ford Super Duty (1999-2016) :: 2007 F350 - ABS Light Came On / Right Front Caliper Stuck And Got Very Hot


Mar 11, 2017

My question is my abs light came on so I stuck my computer on it. Said right rear , we'll we all know on a 2007 6.0 f350 4X4, the there's only one sensor on the pumpkin, so I replaced it and cleared the code. Abs light came back on once I started driving, week ago my right front caliper stuck and got very hot, could that read bad for the rear of the front went bad? Will pull plug and make sure I didn't bend any pins.

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Ford Super Duty (1999-2016) :: F350 - Left Front Rotor Rubbing On Caliper Bracket

1999 F350 4x4 dually. Replacing brakes front and back. Rotors, Pads, and hoses. On the left front put rotor back on and torqued down hub nuts on rotor. Then caliper mounting bracket wouldn't fit back between mounting bracket and rotor. Loosened the hub nuts on rotor, and fit mounting bracket in place. Then torqued down the hub nuts again, and rotor rubs on mounting bracket and rotor/hub won't turn.

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Ford Super Duty (1999-2016) :: 2005 F350 4x4 - Front Passenger Side Hub Is Stuck Locked In

Ok so I got a good deal on a used F350. When I got it home I found the heater was stuck on defrost. I posted on here a few weeks ago with questions on what could be wrong. From that post I learned that my front passenger side hub is stuck locked in. I pulled the vacuum lines at every connection from the pump on and had good vacuum all of the way to the passenger side hub. I turned the axle shafts and found the drivers side is free the passenger side is locked.

I flipped the dash switch and heard the drivers side hub lock. Then I turned the axles again and found they were in fact both locked in. I flipped the switch back to 2H and the drivers side freed and the passenger side was still stuck locked in. So I pulled the passenger side hub off of the truck and found it was seized up. I put it back together and locked both hubs in manually until payday when I can pick up a new hub.

Yesterday we had a lot of ice! Where I park the pickup the front wheels drop into a low spot. I could not get backed out of my driveway with the front wheels in the hole and the rear wheels on ice, so I flipped the switch to 4x4 and tried again. It still could not pull out, the front wheels didn't seem to engage. Now I am thinking I have more troubles than just the one hub stuck locked in.

So, my questions now are, 1 if the passenger side hub is bad but both are locked in it should still go into 4x4 correct? 2, the 4x4 light on the dash lights up when I flip the switch. If I had a bad switch or fuse would I still get the same result (light on and drivers side hub clicking in)? Does this pickup have to move a few feet before it engages the 4x4 or should it click right in? And finally what is a short explination of how the 4x4 system works. The dash switch engages the solenoid on the firewall to switch vacuum down to the hubs but what else does it do? I assume it has some kind of switch or motor in the transfer case that engages the 4 wheel drive?

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Ford Super Duty (1999-2016) :: 2007 F350 XLT - Front Brakes Not Working

I have a 2007 F350 XLT, Super Cab, chassis cab, V-10, 4x4. I ordered it new, it now has 97,000 miles. It is equipped with a 9' aluminum flatbed. I tow it behind my motorhome and also carry a truck camper (not when towing it!).

I don't think the front brakes are working 100%. I have 2 sets of wheels and tires (19.5s for hauling the camper). Every time I change over, I check the brake pads for wear. Over the first 80,000 miles there was very little wear on the rear pads. In 2014 I had almost a complete brake failure while traveling. I took it to a Ford dealer, and they determined the brake booster was bad. They replaced the booster and flushed the brake system. I didn't think the brakes felt right afterward, but I carried on. By 95,000 miles, the rear brakes were worn out. I feel like the rear brakes are doing most of the stopping now, thus wearing out much faster than they were.

I just ordered a set of service manuals for the truck (9.5 years late on that!) hoping to figure out something. I like the truck, it meets my needs, and I hope to keep it quite a while longer. I took it in to the local dealer to replace a leaking rear pinion seal. They found and replaced the worn pads. I trust them to the extent that the pads were worn, as I had already noticed an acceleration in wear. Local dealer that replaced the pads has no idea what could be up. They did clean and lube the front calipers at the same time, but I noticed no difference in brake feel. Stopping power is definitely worse than before the brake failure/ booster replacement.

What might cause this? The only things that come to my mind is a problem with the proportioning valve or maybe the master cylinder. I don't know much about the details of the ABS system. Is there anyway that might be causing the issue? I would rather not just start throwing parts at the problem...

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Ford Super Duty (1999-2016) :: Front Right Caliper Is Sticking

I just hit a pothole on my way home just now and now my front right caliper is sticking. It happen about 10min from my house. As soon as i hit the pothole I can feel my truck pulling to the right and felt like there was some resistance when i was driving. I got home and peeked my head in the wheel-well and i can smell the brakes burning and smoking a little. How would hitting a pothole cause a caliper to stick. Is there anyway to unstick it or am i gonna have to change that caliper out...

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Ford Super Duty (1999-2016) :: 2007 F350 4x4 - Popping Coming Of The Front End Of Truck

I have an 07 350 6.0 was plowing last night toward the end of the night i herd a popping coming off the front end of the truck. My esof does not work so I manually lock the hubs and then turn on the 4x4 from the dash when I want 4x4, ok so after the few pops I heard while slightly turning I straightened out and all seem ok till I pulled outta the parking lot started driving and i had a noise kinda sounded like driving on a flat while at speeds at around 25-35mph so I got out unlocked the hubs drove it and it drives fine unlocked. so what I've done so far is while hubs unlocked climbed under it spun the front driveshaft by hand and spins freely. When the truck is rolling with no issues i locked the hubs left the switch in 2wd turned the wheel and started to make a turn and POP loud and shakes the truck violently it feel likes the steering and the truck is binding when trying to turn.

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Ford Super Duty (1999-2016) :: 2005 - Repairing Front Caliper?

Is this repairable or would it be better to just replace it ? Ive never rebuilt one of these.

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Ford Super Duty (1999-2016) :: Front Brake Caliper Bracket Bolts

I read a reference to the front brake caliper bracket bolts being one time use torque to yield and must be replaced every time they are loosened. Is this true?

This is on my 06 F-350 in my Sig.

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Ford Super Duty (1999-2016) :: Front Disc Brake Caliper Pistons Won't Go Back In

2001 F250 SD diesel. Brakes have been working fine with no pulling. They just started to squeal recently so I knew it was time for some new pads.

I'm having a problem that seems to plague me often when I try to replace disc brake pads. I can't get the twin pistons to go back in to allow room to get the new, thicker pads in.

I unscrewed the cap to the master cylinder and used a spreading tool (that came in a brake kit from Advance Auto Parts) to compress the pistons. No movement.

I put a lot of force on it. No piston movement.

I unscrewed the bleeder screw and tried again. No movement.

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Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell

I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?

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Ford Super Duty (1999-2016) :: Getting Front Brake Pads Into Caliper - Springs Kept Popping Out

03 f350 4x4. New front calipers and pads.

Wondering if there's a 'trick' to getting the front brake pads into the caliper . Those damn springs kept popping out. I'd get three of the four ends into place in the pad holes then one would pop out while I'm trying to get the fourth in.

After about a hour of trying every different way that I could think of, another set of hands came by and with four hands holding things in place, it finally did the trick.

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Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging

The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.

Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.

I took the offending caliper to NAPA and picked up the new caliper and a set of pads.

Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.

Got back home, bolted up the new caliper and pads, then bled the system. All worked well.

I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.

Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.

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Ford Super Duty (1999-2016) :: 2000 F250 - Front Passenger Side Caliper Keeps Locking Up

I have a 2000 f250 4x4 with 4 wheel abs. The front passenger side caliper keeps locking up while I'm driving and won't release and when I hit the brakes it pulls hard to the drivers side. I have put two calipers on the passengers side and put new brake lines on.

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Ford Super Duty (1999-2016) :: Left Front Caliper Is Not Squeezing Hard Enough To Stop The Truck Evenly

Having a problem with calipers again/still seems like always. Replaced all calipers twice in 86K miles on a 2000 f250 crew 4x4 because of stuck calipers. Replaced brake hoses and all hard lines in the rear about 2 years ago. My problem now is the left front caliper is not squeezing hard enough to stop the truck evenly. (pulls to the right) The rotor had some rust from sitting and after driving a for a while the rust is not completely gone as you would expect. Replaced caliper bled a couple of times. Caliper looks to be getting pressure enough to bleed and can see it move when brakes applied when engine not running. I don't have experience with Proportioning Valves but do you think that is the problem and how do I fix it?

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Ford Super Duty (1999-2016) :: 2002 F350 - Stuck In 4x4 Low

About 6 months ago my 4 wheel drive stoped working and I wasn't worried about it because I never used it. I did mess around with it allitle bit to try and fix it the one time I did need it. Long story short I was involved in the floods near Houston these past few days but my truck was never in more than a a foot of water. I went up the store and grabbed a few drinks and went home. tuesday when I went to get in my truck to head back to college station for school it was stuck in 4x4 low. whick puzzled me because my 4 wheel drive hasn't worked in a good while.

When I turn the key on there is no 4x4 lights that come on momentarily and when I turn the 4x4 switch still no lighst come on. Again its been this way for 6 months. I tested the two relays under the hood and both of them have power. there is no power going to the switch in my dash and no power going to the solenoid on the transfer case. Wich is why I am confused on how it went into 4x4 low. I assuming it is in 4x4 low because of how fast the tranny shifts and I know its locked because I cant turn my front drive shaft while in neutral. The hubs are unlocked. I just printed out a shematic and am gonna try to figure out why my 4x4 isn't working.. to hopefully fix it so I can get my truck out of 4x4.

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Ford Super Duty (1999-2016) :: 2006 F350 - Stuck In 4X4 Low

I am off to work tomorrow 800 Mile drive and I cant get this thing out of 4X4 Low. Tried driving (inching) back and forth. Got front end up on jacks to try to free up driveline... Is there any way to Manually put in 2WD. I just don't have time to run to town and get parts (new switching motor) if that is what the issue is?

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Ford Super Duty (1999-2016) :: F350 V10 - Locking Hub Stuck

I have a piece of a warn locking hub that is stuck in the wheel hub. It is stuck in a Ford F-350 super duty SRW 6.8 V10 with a Dana 50 8 lug front axle. Everything seems stock, but we bought this beast late in its life. I have removed the locking hub cap, the inner locking gear, and the metal retaining ring that holds the outer gear in place. The other side just falls apart as it should at this point.

I have tried building a custom puller utilizing the 6 hex cap screws (that attach the locking hub cap) to pull in on two 1/8" thick c channels held off with a 1/2" bolt pushing in the middle of the c channels on the axle. In one case, I sheared off the bolt, and bent the c channels. I tried it again and that time broke several of the hex cap screws off.

I have ran through penetrating oil, wd-40, propane (for a torch) and carb and brake cleaner as I tried heating up the hub while applying penetrating oil and letting things sit, then spraying out rust and such with carb or brake cleaner to loosen things up, then repeating the process over and over again. I have done this process several times. It worked on the center where the axle goes through the inner gear, so now the inner gear is now loose from the axle. But the outside is still suck like no other.

Lightly hitting on it with a 3lb sledge to crack something lose has done nothing, and left me struggling not to beat it much harder with a bigger hammer with a longer handle.

As a note, it took weeks to get the center locking gear to fall out after doing the oil, heat, and spray cleaner process, then driving with it locked in, and it took two attempts and hours to get the cap off from stuck hex cap screws, several which I had to drill out in the end after even an impact screw driver would not work. The U-Joint is bad, and I can't lock in the 4WD which is problematic at the dump and on job sites when it is muddy especially when we are towing a maxed out 5k single axle trailer that wants to dig in to the mud too.

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Ford Super Duty (1999-2016) :: 2011 F350 - HVAC Vents Stuck

So my vents stopped actuating to different positions in my 2011 6.7 F350. I read that it could be a vacuum pump or solenoid issue. In any event, I turned 4x4 on and went down the street and made a u-turn - 4x4 seems to be on as the truck wants to hop the outside wheel when turning. I want to check the vacuum pump anyway but for the life of me cannot find it anywhere. Moreover, google turns up nothing which is making me start to believe the new trucks have a completely different system.

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Ford Super Duty (1999-2016) :: 2011 F350 - Stuck On Vent Mode

2011 F350 loaded. Stuck on vent mode. Found actuator can feel it trying to move but something is stuck. Tried to remove the actuator but not enough room between the motor and a steel bracket welded in to the dash. (Not removable). Do I have to remove the dash ? (I suspect something fell inside and is stopping the big vent door from moving as i did pull the motor far enough away to move all the door except the vent door.

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Ford Super Duty (1999-2016) :: 2005 F350 - Vent Stuck On Defrost

I have a problem with my vent selector on my truck. It's a 2005 f350 lariat. The vent is stuck on defrost, some times after a few mins I can get it to switch to floor but not always. I have replaced the pump, checked tank for cracks, disabled and plugged the auto hubs. The pump will shut off so I assume it's not a leak. I believe it's in the switching unit, can these be repaired? I found a lot of dust and dirt in the vac tank that had been sucked through a bad hub. I think it may need to be disassembled and cleaned. I have seen videos showing how to replace the orings in the older units. Are the newer style remote ones the same?

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Ford Super Duty (1999-2016) :: 2001 F350 - AC / Heat Stuck In Defrost Mode

Last Oct. I noticed that my ac/heater started to intermittently stop blowing from AC fresh air/recir/vent/etc. mode and stick to defrost only. Do I have a bad switch and or a vacuum issue here? It's a '01 F350 CC 7.3 .....

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