Ford Super Duty (1999-2016) :: 2011 F350 - HVAC Vents Stuck


Oct 10, 2014

So my vents stopped actuating to different positions in my 2011 6.7 F350. I read that it could be a vacuum pump or solenoid issue. In any event, I turned 4x4 on and went down the street and made a u-turn - 4x4 seems to be on as the truck wants to hop the outside wheel when turning. I want to check the vacuum pump anyway but for the life of me cannot find it anywhere. Moreover, google turns up nothing which is making me start to believe the new trucks have a completely different system.

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Ford Super Duty (1999-2016) :: 2011 F350 - Air Would Only Blow Through The Dash Vents

2011 F350 6.2L Gas engine. Last fall when I first started using my heat I noticed that the air would only blow through the dash vents. It will not switch over to defrost or floor. I have an XLT I am pretty sure the controls are the basic controls. there are push buttons to change from floor/vent and defrost. I do recall the summer before I had I noticed the problem I would hear a clicking sound in behind the dash. I figured something fell down the defrost vent. I see people who have had this problem on older trucks talking about an actuator. I've looked on ford parts site and I cannot find an actuator listed for the damper door. I was hoping to see what it looks like so I could try and find it in my truck.

I do have the dash pulled apart and I can reach up and manually move a lever that is connected to a cable. and I can change the air outlet to the floor, but I cannot get it to change to defrost. While I have the dash apart I also tried pressing the buttons on the heat control to see if the lever which I am moving by hand is moving at all and it is no. I was thinking if something was stuck in the system I would probably be able to feel the cable at least try to move, but it does not. The white cable which is connected to the lever which I am moving goes into the bottom of the duct work, where it goes from there, but I am assuming some kind of actuator?

This is right in front of the 4x4 shifter

Obviously behind the glove box

With the radio removed

I'm guessing this is 1 of the motors?

I stuck my camera up there to see what was there. This is as far forward as I could go on the drive rside and in front of the 4x4 shifter. You can see the end of the cable I'm assuming that is the door.....

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Ford Super Duty (1999-2016) :: 2011 F350 - Stuck On Vent Mode

2011 F350 loaded. Stuck on vent mode. Found actuator can feel it trying to move but something is stuck. Tried to remove the actuator but not enough room between the motor and a steel bracket welded in to the dash. (Not removable). Do I have to remove the dash ? (I suspect something fell inside and is stopping the big vent door from moving as i did pull the motor far enough away to move all the door except the vent door.

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Ford Super Duty (1999-2016) :: 2006 F350 - HVAC System Is Melting / Blowing Scalding Hot Air

I was recently on a trip pulling my 32' Travel Trailer, and out of the Hvac system started blowing scalding hot air and soot and smoke into the cab. I pulled over to check things out and could find nothing wrong. When the turbo kicks in it blows even hotter. I could find nothing wrong at the time. As I got back on the road again it started again a few miles down the road.

I made it home and started checking things out. Around the dash, airbag, glove box, on the window , headliner and carpeting, is covered in soot and smoke. the computer is now telling me that ALL the doors are ajar, power locks and key fob do not work, 3/4 of the window switches do not work and 1 window does not work now. I removed the glove box and the panel underneath it to look at the HVAC system.

What I saw about made me cry. The Plastic that houses the HVAC system had started melting and the HVAC hoses have melted. I have still not found the reason for any of this to happen. Also when I got the truck a year ago the Turbo would spool up around 1800 to 2000 RPM. Now it does not spool up until around 3000 to 3250 RPM.

HVAC system and hose

HVAC system housing

Glove Box and Vent

Air bag and Vent

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Ford Super Duty (1999-2016) :: 2001 - Vents Stuck On Defrost

My 01 SD won't blow air anywhere but through the defrost vents.

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Ford Super Duty (1999-2016) :: 2002 F350 - Stuck In 4x4 Low

About 6 months ago my 4 wheel drive stoped working and I wasn't worried about it because I never used it. I did mess around with it allitle bit to try and fix it the one time I did need it. Long story short I was involved in the floods near Houston these past few days but my truck was never in more than a a foot of water. I went up the store and grabbed a few drinks and went home. tuesday when I went to get in my truck to head back to college station for school it was stuck in 4x4 low. whick puzzled me because my 4 wheel drive hasn't worked in a good while.

When I turn the key on there is no 4x4 lights that come on momentarily and when I turn the 4x4 switch still no lighst come on. Again its been this way for 6 months. I tested the two relays under the hood and both of them have power. there is no power going to the switch in my dash and no power going to the solenoid on the transfer case. Wich is why I am confused on how it went into 4x4 low. I assuming it is in 4x4 low because of how fast the tranny shifts and I know its locked because I cant turn my front drive shaft while in neutral. The hubs are unlocked. I just printed out a shematic and am gonna try to figure out why my 4x4 isn't working.. to hopefully fix it so I can get my truck out of 4x4.

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Ford Super Duty (1999-2016) :: 2006 F350 - Stuck In 4X4 Low

I am off to work tomorrow 800 Mile drive and I cant get this thing out of 4X4 Low. Tried driving (inching) back and forth. Got front end up on jacks to try to free up driveline... Is there any way to Manually put in 2WD. I just don't have time to run to town and get parts (new switching motor) if that is what the issue is?

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Ford Super Duty (1999-2016) :: F350 V10 - Locking Hub Stuck

I have a piece of a warn locking hub that is stuck in the wheel hub. It is stuck in a Ford F-350 super duty SRW 6.8 V10 with a Dana 50 8 lug front axle. Everything seems stock, but we bought this beast late in its life. I have removed the locking hub cap, the inner locking gear, and the metal retaining ring that holds the outer gear in place. The other side just falls apart as it should at this point.

I have tried building a custom puller utilizing the 6 hex cap screws (that attach the locking hub cap) to pull in on two 1/8" thick c channels held off with a 1/2" bolt pushing in the middle of the c channels on the axle. In one case, I sheared off the bolt, and bent the c channels. I tried it again and that time broke several of the hex cap screws off.

I have ran through penetrating oil, wd-40, propane (for a torch) and carb and brake cleaner as I tried heating up the hub while applying penetrating oil and letting things sit, then spraying out rust and such with carb or brake cleaner to loosen things up, then repeating the process over and over again. I have done this process several times. It worked on the center where the axle goes through the inner gear, so now the inner gear is now loose from the axle. But the outside is still suck like no other.

Lightly hitting on it with a 3lb sledge to crack something lose has done nothing, and left me struggling not to beat it much harder with a bigger hammer with a longer handle.

As a note, it took weeks to get the center locking gear to fall out after doing the oil, heat, and spray cleaner process, then driving with it locked in, and it took two attempts and hours to get the cap off from stuck hex cap screws, several which I had to drill out in the end after even an impact screw driver would not work. The U-Joint is bad, and I can't lock in the 4WD which is problematic at the dump and on job sites when it is muddy especially when we are towing a maxed out 5k single axle trailer that wants to dig in to the mud too.

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Ford Super Duty (1999-2016) :: 2011 F750 - Very Little Air Flow Through The Vents / Defroster

I can hear and see the blower motor running great. I just have very little air flow through the vents, defroster etc... is there a blower motor door between motor and vents. 2011 F750 xl superduty ....

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Ford Super Duty (1999-2016) :: 2006 F350 - AC Switches To Defrost Then Takes 2 Min To Return To Vents When Shift Into 4X4

2006 f350 DRW King Ranch diesel with 94,000 miles on it. When I shift in to 4x4 the AC switches to defrost and then takes 2 min to return to the vents. I imagine this is a vacuum leak issue. Where to start hunting? I pulled the dash for another install and all lines were connected. I will say the vacuum pump stays on longer than normal when the ignition is first activated.

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Ford Super Duty (1999-2016) :: 2005 F350 - Vent Stuck On Defrost

I have a problem with my vent selector on my truck. It's a 2005 f350 lariat. The vent is stuck on defrost, some times after a few mins I can get it to switch to floor but not always. I have replaced the pump, checked tank for cracks, disabled and plugged the auto hubs. The pump will shut off so I assume it's not a leak. I believe it's in the switching unit, can these be repaired? I found a lot of dust and dirt in the vac tank that had been sucked through a bad hub. I think it may need to be disassembled and cleaned. I have seen videos showing how to replace the orings in the older units. Are the newer style remote ones the same?

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Ford Super Duty (1999-2016) :: 2007 F350 - ABS Light Came On / Right Front Caliper Stuck And Got Very Hot

My question is my abs light came on so I stuck my computer on it. Said right rear , we'll we all know on a 2007 6.0 f350 4X4, the there's only one sensor on the pumpkin, so I replaced it and cleared the code. Abs light came back on once I started driving, week ago my right front caliper stuck and got very hot, could that read bad for the rear of the front went bad? Will pull plug and make sure I didn't bend any pins.

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Ford Super Duty (1999-2016) :: 2001 F350 - AC / Heat Stuck In Defrost Mode

Last Oct. I noticed that my ac/heater started to intermittently stop blowing from AC fresh air/recir/vent/etc. mode and stick to defrost only. Do I have a bad switch and or a vacuum issue here? It's a '01 F350 CC 7.3 .....

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Ford Super Duty (1999-2016) :: 2011 F250 - Stuck In Park?

2011 250 run fine when parked it Friday jumped in it Monday morning got a check traction control light on will not shift out of park no break lights replaced break switch all fuses are good.

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Ford Super Duty (1999-2016) :: 2011 F350 Won't Start When Hit The Key

Came out to start my truck today a hit the key and got nothing. After I settled down from being upset about my truck already giving me trouble (bought it in Nov and had 25k miles on it, 35k now) and that I should have stayed with a Chevrolet, I was able to start it by crawling under and jumping the started with a screwdriver. The truck started up no problem and got me home where I did some troubleshooting. Looks like I dont get solenoid power at the starter (just main power), the relays and fuses checked out, anhe d it looks like the key is still programmed.

I had been getting what seamed like a delayed start every now and again that was going on for a while, but thought it was just me. The next items I thought that may be the culprit are the neutral safety switch or the ignition switch. The gear selector seams to work fine and it wont start in either P or N, the backup camera turns on and nothing seams to be incorrectly working on that account. Also, the truck is a 2011 F350 Crew Cab 4wd Lariat with the 6.2 gas motor.

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Ford Super Duty (1999-2016) :: 2005 F350 4x4 - Front Passenger Side Hub Is Stuck Locked In

Ok so I got a good deal on a used F350. When I got it home I found the heater was stuck on defrost. I posted on here a few weeks ago with questions on what could be wrong. From that post I learned that my front passenger side hub is stuck locked in. I pulled the vacuum lines at every connection from the pump on and had good vacuum all of the way to the passenger side hub. I turned the axle shafts and found the drivers side is free the passenger side is locked.

I flipped the dash switch and heard the drivers side hub lock. Then I turned the axles again and found they were in fact both locked in. I flipped the switch back to 2H and the drivers side freed and the passenger side was still stuck locked in. So I pulled the passenger side hub off of the truck and found it was seized up. I put it back together and locked both hubs in manually until payday when I can pick up a new hub.

Yesterday we had a lot of ice! Where I park the pickup the front wheels drop into a low spot. I could not get backed out of my driveway with the front wheels in the hole and the rear wheels on ice, so I flipped the switch to 4x4 and tried again. It still could not pull out, the front wheels didn't seem to engage. Now I am thinking I have more troubles than just the one hub stuck locked in.

So, my questions now are, 1 if the passenger side hub is bad but both are locked in it should still go into 4x4 correct? 2, the 4x4 light on the dash lights up when I flip the switch. If I had a bad switch or fuse would I still get the same result (light on and drivers side hub clicking in)? Does this pickup have to move a few feet before it engages the 4x4 or should it click right in? And finally what is a short explination of how the 4x4 system works. The dash switch engages the solenoid on the firewall to switch vacuum down to the hubs but what else does it do? I assume it has some kind of switch or motor in the transfer case that engages the 4 wheel drive?

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Ford Super Duty (1999-2016) :: Airbags Deployed On 2011 F350

I bought a 2011 F350 that was in a collision. I have done collision repair before but I have not had to deal with air bags... Both driver wheel and passenger bags deployed. I see some for sale on EBAY for around 300 used....do I just by them and install them? Is there a reset or something else I have to do? I see some sell them with the controller as well...do I need that?

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Ford Super Duty (1999-2016) :: 2011 F350 Overheating After Oil Change

I have an 11 F350 6.7. It has just under 200K miles on it. Yesterday I changed the oil. Very uneventful. Today however, I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark(if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home. All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.

When I got home I checked the oil level and it was spot on in the "normal" range. I haven't used a different type/brand/weight of oil in the last 100k miles. Did something just give out on my truck? I had the coolant flushed and replaced at the dealer within the last 10k miles. Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year.

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Ford Super Duty (1999-2016) :: 2011 F250 - Manual Button Stuck On Max A/C And Would Not Change

I just bought a 2011 F250 Super Duty 6.2L and the manual A/C buttons were stuck on Max A/C and wouldn't change. I fiddled with every switch on the dash thinking it might be a stuck switch and eventually all the buttons started working. This truck has SYNC, which works fine, and I can't find anything else wrong with the truck.

When the buttons are lit, it blows good and cold, in A/C and Max A/C. The problem I'm having now is that they won't light up at all. Visual inspection shows nothing obvious under the hood, and it has a charge of freon. I drove and it id working just fine, but stuck on the Max setting. I'm thinking electrical gremlins, like stuck switch or a relay...

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Ford Super Duty (1999-2016) :: 2011 F350 - Towing Mirrors Won't Extend

I have a 2011 F350 with the towing package. I got it used as it and it was a northern truck. My towing mirrors won't extend in or out. They fold and unfold just fine. When I press the button to telescope them I can hear the motor running so I know the fuse is good. I took the glass off the mirrors and scraped some salt out of the joints. I sprayed some lube on the joints as well but still no luck. I also tried forcing them but not too much to avoid breaking them.

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Ford Super Duty (1999-2016) :: 2011 F350 - Rear Stabilizer Bar Removal?

I have a 2011 F350 with camper package (didn't want it). When I drive on a bumpy road (without 5th wheel), the truck suspension does not absorb the shock. The ruts just throws the truck side to side. Really hard, so I can't go on a dirt, rough road. On one bump it poped off my rear tire cap.

My problem may be with the camper package trying to keep the truck from going back and forth.

There is a 7/16 inch steal rod going from the truck bed, around the differential, and back up to the other side of the truck. Is that the rear stablizer rod?? Can I disconnect it? What would be

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