Ford Super Duty (1999-2016) :: Brake Line Going To Rear Right Wheel Has A Rusted Hole


Apr 13, 2016

On my '97 F250 the rear brake line going to the rear right wheel has a rusted hole. It measures 50" total. Instead of bending a new metal line. I see they have a "poly armor" line that can be bent by hand( no tools needed). I see Autozone has them.

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Ford Super Duty (1999-2016) :: Rear Brake Line That Runs The Frame Rail Rusted

I have a 2000 dually and the brake line that runs the frame rail finally rusted through. It runs on the same side as the fuel tank. Is it easier to leave the old one in and run a new one along side it? I sure hate to think that I'll have to drop the tank for this.

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Ford Super Duty (1999-2016) :: Rusted Brake Line - Truck Started Leaking

I replaced a rear rusted brake line a couple of years ago. It rusted where the line met the bracket. I'd never done this before but bought a flare (flaring?) tool and fixed it.

This week the longer line that runs down the length of the truck started leaking. It looks like the line was once held in place by a small bracket just in front of the rear wheel but it wasn't in that bracket anymore. I guess it rubbed against the metal and water/sand rusted it out.

A local garage said they'd need to drop the fuel tank and estimated that it would be several hours (and hundreds of dollars) to do the job. It looks like I might be able to cut the old one out and then fish the new line up through there and replace it.

Also, what is the diameter of the line? It is a 2004 F350. I can certainly cut it out first and then take a piece of it to the local auto parts place to get the replacement line.

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Ford Super Duty (1999-2016) :: Brake Line Rusted That Runs Along Driver Side Frame Rail

My 2000 SD has a brake line that rusted through. The one that runs along the drivers side frame rail. So I need to get new line to replace it. Since I am nowhere near my truck right now, what is the size of the steel line?

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Ford Super Duty (1999-2016) :: 2003 F250 - Rear Axle Steel Brake Line Size?

I made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???

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Ford Super Duty (1999-2016) :: Rear Axle Breather Vent / Brake Line Bolt Replacement?

so while replacing the rear brake lines in my 2001 F-250. / 5.4, the flex line that drops from the frame bolts to the axle through the axle breather threaded vent line. The friggin thing crumbled on me and now I can't find a replacement for it. Where I can get it or what it's actual name / part number is so I can call the Ford dealer and hope it's not obsoleted?

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Ford F-150 - 1997-2003 :: ABS Light On With Rusted Rear Brake Line?

When I lost the rear brakes due to a rusted line, naturally the ABS light came on. Will it automatically reset when everything is repaired and working or is there something else that needs to be done?

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Ford Super Duty (1999-2016) :: Rare Brake Line Leaking?

I have heard that the front brakes are separate, and if the rear brakes have a leak and the line is empty, the fronts should still work. Is this likely to be true? If I drive the truck will I be able to stop with the fronts alone (assuming they will still work?)

I plan to drop the truck off late tonight when there is likely to be no traffic, but thought I would ask.

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Ford Super Duty (1999-2016) :: Brake Line Failure / Pedal Went To The Floor

First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.

Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).

The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.

I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).

How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?

My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.

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Ford Super Duty (1999-2016) :: 2003 F250 V10 - Brake Line Burst While Driving

Had the rear passeneger side brake line burst today in rush hour traffic ..wasn't much fun. Is it a easy to do it yourself deal ...it is a 2003 f250 v10 triton .

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Ford Super Duty (1999-2016) :: 2004 F350 - Brake Line Fittings Are SAE Or Metric

Need to know if the brake line fittings are SAE or metric? Mine blew a leak on the line that runs behind the gas tank on the drivers side frame. It's a 2004 5.4l f 350 4 x 4, 4 wheel disc brakes...

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Ford Super Duty (1999-2016) :: 2000 - Rear End Vent Line Leaking?

This is something to check, I found the vent line pinched closed on my 2000 F350 when I was trying to find out why it was leaking. When I was under my 2013 installing the hitch I checked it and found the same problem. The clip doesn't pinch it closed right away but it will happen if you don't move the clip.

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Ford Super Duty (1999-2016) :: 2003 F250 - Tire Rubbing Front Brake Line

I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.

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Ford Super Duty (1999-2016) :: 2003 - Replaced Steering Wheel And Box - Lock Out - Pulled Itself Across The Center Line?

I have an 03 F-250 4 wheel drive with the 6.0. For the last 3 months or so I have been having some issues with the steering system and I am not quite sure what it could be or what too look for. I have already replaced the power steering pump due to the shaft seal leak on my old one. After that I noticed that the truck would never really center the steering up on its own like it used to and that it pulled in either direction depending on which way you steered it. I then decided that I would replace the steering box on the truck. I replaced it with a Napa one. Right after that I had it on the alignment rack and the guy said it was not even out of alignment. As I continued to drive the truck it continued to pull in either direction whenever you took a hard turn in either direction. Then one night coming home from work, I was pushing it a little hard, the truck pulled itself across the center line. The steering wheel and all turned to the left. It did this 5 or so times in a row. I am also noticing some issues with my lock outs but don't know if it is tied to the same issue with the steering.

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Ford Super Duty (1999-2016) :: 2006 F250 - Front Driver Side Brake Line Busted

So I'm away from home on vacation also away from my tools. Any ways my front drivers side line busted almost causing me to crash earlier today in my 2006 F250 6.0 diesel 4x4. So basically my question is: what tools are needed to do this job? I've already picked up the part now tomorrow morning I will be changing the part...

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Ford Super Duty (1999-2016) :: 2007 - Tranny Cooler Line Is Return Line?

Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?

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Ford F-150 - 1997-2003 :: 1999 - Steel Brake Line Rusted And Leaking

1999 F150 has rusted and leaking steel brake lines. I need to replace all of them but do not know if you have to fabricate them or can you buy the complete kit. I am also confused with the flared end. Have not worked with that type of flare. If they need to be purchased where is the best place to buy them ?

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Suburban :: 1999 - Brake Line Rusted Out / ABS Unit?

I've read that a scan tool is required to bleed the ABS unit. A brake line has rusted out on the vehicle which I can replace, though not looking forward to it. The ABS unit is disabled by pulling the fuse. Do I still need to have a tech bleed the abs system? Of course I will bleed all four lines at the wheel cylinders and calipers.

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Ford Super Duty (1999-2016) :: 2001 F250 - Bed Is Rusted

I have an 01 f250 superduty bed is rusted what is the difference on a 04 f350 superduty dually bed to mine? Are they finished under the dually fenders?

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Ford Super Duty (1999-2016) :: 2003 F250 Has Rusted Bed?

My '03 F250 has a rusted bed. Both Rear fenders have it and if i didn't have a bed liner the bed would be rusted through. Where i can get a new take off or used bud decent bed? Any color doesn't matter just needs to be the short bed not the 8ft one.

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Ford Super Duty (1999-2016) :: Replacing Rusted Bed Support Rails?

I recently bought an 05 F250 CC SB. One or more of the bed support rails is rusted and the front one (right behind the cab) is bad enough that I can move the bed up and down with my hand. I've read several threads on a few forums about replacing them and I'm wanting to do it myself.

One other thread I read on this forum (link) gives a pretty straightforward outline of how he successfully did it and even gives dimensions for the rails he made. I'm thinking of doing pretty much the same thing, but he didn't mention the gauge/thickness of metal that he used. I read about the Dorman replacement kit, but they don't mention gauge either.

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