Ford Super Duty (1999-2016) :: Starter Making A Grinding Noise And Bolts Backed Out


May 6, 2016

2002 Ford 7.3L 2WD 200K miles ....My starter was making a grinding noise and the bolts had backed out. Wound up replacing the starter all together. Seemed to work for a little while and then went back to making the grinding noise again. I took the starter back and got a warranty replacement and took it to the shop last week to have it installed with lock-tite. It worked perfectly for a few days and then went back to grinding again yesterday afternoon. Why it is still doing it? I bought a new Duralast Gold 5154 starter from Autozone.

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Ford Super Duty (1999-2016) :: F350 Making Grinding Noise Every Once In A While

My 1999 Ford F350 Dually 4x4 started making a grinding noise every once in a while about 3 weeks ago. Now it is doing it quite often, randomly as I am driving. I do notice the noise stops when I stop the truck, or when I flip the switch to 4x4 and back while driving.

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Ford Super Duty (1999-2016) :: 2011 F450 - Front End Making Grinding Noise?

I've had the 450 a little over two years. Its used 95% of the time for hauling trailers, including the toy hauler. Has not given me a single problem since day one and now has around 21,000 on the odometer.

Lately I've noticed a "grinding" sound coming from the front end somewhere. It is most apparent when I'm turning at slow speeds; especially left. To describe it would be similar to worn out brake pads or maybe a wheel bearing going bad. It does it whether I'm on the brakes or not.

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Ford Super Duty (1999-2016) :: 2006 F250 ZF6 V10 Making Faint Grinding Noises

Went on a 400 mile trip today and noticed some strange noises. The rig is an 06 F250 lariat, V10, Zf6, SC, LB and only has 43k miles. It behaves normally except when coasting down a hill at 65+ mph, and it doesn't matter if I'm in neutral or overdrive, it makes a feint grinding sound that gets louder as speed increases. Maybe grinding isn't the best word to describe it, I'd say a cross between humming and light grinding. As soon as I give it any throttle or put any load on the tranny is goes away. It's really freaking me out as I just got the truck a month ago and I know the ZF6's are almost bulletproof.

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Ford Super Duty (1999-2016) :: 2006 - Front End Clicking And Grinding While Making Turns - Replace?

I recently noticed my truck (2006 f250 v8) making some clicking noises on really sharp turns and also horrible grinding when stopping (like the brake pads were shot).

I replaced the pads a couple years ago, so I didn't then they were bad, but I took a look tonight. What I found was a couple of seals blown on both sides!

What these are and how this might have happened? They look the same on both sides. How do I replace them?

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Ford Super Duty (1999-2016) :: Turbo Is Making Noise

I have a 2003 6.0l did a rebuild on it. Got it all back together runs ok, but the turbo is making noise. I can unplug the actuator and the noise stops. How can I check the actuator. now the noise is of course when it is running.. but unplugged the noise stops.

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Ford Super Duty (1999-2016) :: Making Popping Noise - Hub?

So when my hubs are locked they make a popping noise. Not when I'm turning like a 4wd would but all the time. And then when I turn on my ESOF in the cab something makes a horrendous noise like its binding up really bad. When I unlock my hubs and turn off my ESOF it all goes away. My 4wd does not engage without the hubs locked. I have the warn standard manual hubs. I'm not sure how to check to see what's messed up.

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Ford Super Duty (1999-2016) :: Grinding Noise From Front?

1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?

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Ford Super Duty (1999-2016) :: Grinding Noise In Steering And Hub

I noticed the front diff of my truck was whining, so it decided to take a look. I noticed that the passenger side hub would not unlock when it was in the lock position. My truck has the manual floor shifted 4x4 and the manual hubs, not the ESOF. I removed the locking hub from the hub bearing assy and I noticed that the axle shaft still moved when i spun the wheel. I know the manual locking hub is trashed (pieces fell out when i removed it from the truck) but does the fact that the axle shaft still spins in the assy with no hub installed also mean that my hub bearing assembly is trashed and warrants replacement?

Finally, the number one most annoying thing with this "new to me" truck, is this noise in the steering column. It is very hard to describe, but when slowly turning the wheel, either left or right, it will produce a groaning/grinding sound that CAN be felt in the steering wheel. There is a roughness/vibrating/binding type feeling in the wheel when this noise is made. I lubricated the boot that goes through the firewall, and the spring around the shaft behind the turn signal switch with silicone spray and the noise goes on. It really feels like it is somewhere in the column, but as I said before I do not know anything about these superdutys. I work for chrysler and I have never experienced anything like this on a dodge truck.

Its not the best but here is a video, little grinding noise that I am speaking of is most noticeable when camera angle changes to the side of the column, just before door buzzer makes noise : Grind steering - YouTube .....

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Ford Super Duty (1999-2016) :: 2004 - Grinding Noise At 50 MPH?

Well, I've seen a lot of posts for this but all seem to be geared to 4WD trucks.

I have an 04 250 KR 2WD. I get a sensation of popping/clunking in the LF area when I stop and start like the front axle is moving. Also, at about 50MPH, I get an oscillating hum/vibration in the same area. I've already checked everything and it's all tight, as far as I can tell.

When having the fuel filters changed, I noticed the truck "drooping" on the right side. Coincidence? I have already replaced and repacked the bearing on the LF wheel.

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Ford Super Duty (1999-2016) :: Torque For Differential Cover Bolts

Torque on the differential cover bolts, 2016 F250?

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Ford Super Duty (1999-2016) :: Rear Wheel Bearing Making Noise

Have a rear wheel bearing making some noise. A friend told me that it is always the outer bearing that goes first . Can you replace the bearing without replacing the race?

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Ford Super Duty (1999-2016) :: Occasional Squawk Noise On Making A Turn?

I have a 2016 F250 extended cab with 8 foot bed with snow plow and camper package currently less than 2500 miles on it. Every once in a while when I make a turn (typically a left hand turn) I will here a brief noise that sounds like a rubbing or "squawk" noise. The noise doesn't seem to be related to the turn so much as to the roll of the truck when it unloads / loads the suspension. I'm guessing it might be related to sway bar bushings or something similar, but I just don't know.

I have tried to find a stretch of road near the dealer where I can make the noise happen so I can take a tech for a ride so I can let them hear exactly what I hear, but as hard as I try I cannot reproduce the noise consistently.

I have visually checked underneath and I do not see anything wrong and I suspect it's not serious, but I'd like to know the cause and obviously correct the problem.

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Ford Super Duty (1999-2016) :: Making Noise While Turning Left From Feet?

An odd noise just started recently where as I'm turning left, a popping noise happens seemingly right under my feet. I don't have a video, but I can probably try to take one later. It sounds like something is loose and when the weight shifts off of the left side of the truck, something is shifting and groaning.

I lifted the truck up yesterday and there is no play in the ball joints, wheel bearings, sway bar/end links, or tie rod ends. There is no play in the shock or in the spring, nor is there any movement in the radius arm or where the axle mounts to the body.

I should probably add some info on the truck. '00 V10 CCSB 2wd. I can't see anything out of the ordinary, and can't reproduce the sound unless the truck is in motion.

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Ford Super Duty (1999-2016) :: Reverse Sensor Making A Clicking Noise

I remember seeing a post a while back stating that the reverse sensor would make a clicking noise (when you're ear is up against the sensor) when working properly, I only had one working but I figured I'd replace them all since the 4th one was sure to go out . Fast forward to using two different sets of sensors, and not a single has worked or made that clicking noise like I would assume it should be. Can an aftermarket head unit cause these sensors to not work properly or have I just gotten two bum sets?

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Ford Super Duty (1999-2016) :: Bad Grinding Noise From Front Driveshaft / Differential

For starters I have a 1999 F-250 5.4l changed all 4 ball joints about 15,000 miles ago. I have been hearing a grinding noise coming from the front end for the last month only when I turn left and at slow speeds. I was servicing the TC so I threw it in 4 wheel to check it and it wouldn't engage until I started moving. When it did engage it was a bad grinding/ clunking sound coming from maybe the differential.

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Ford Super Duty (1999-2016) :: Grinding Noise Constant In 2 Wheel Drive

I have a 2001 F350 with a7.3 power stroke, 6 speed manual with manual t case and hubs. I have a bad grinding noise when in 2 wheel drive. Similar sound as if you are trying to shift t case into 4 wheel drive too slowly. The grinding is constant in 2 wheel drive, but if I shift it into 4 wheel drive, the noise completely goes away. I have been driving around in 4 wheel drive (T case only, manual hubs not locked) for the past 2 days. If I shift back into 2 wheel drive, a constant terrible grinding noise returns. What could be wrong, and why it goes away in 4 wheel drive?????

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Ford Super Duty (1999-2016) :: Screeching / Grinding Noise While Going Straight Down The Road

Noticed this morning that the truck appears to have a screeching/grinding noise while going straight down the road. If I go a bit of speed and stop the engine and exhaust from revving and making noise and just let it roll I can hear it and hear it better by sticking my head out my window. My engine and 5" straight pipe hide it well while im going though. I think its coming from my front driver side but im not 100% exactly sure. What it could be? I know there are a lot of variables to cover but any ways to check things out? Also! I can hear it slightly while reversing slowly.

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Ford Super Duty (1999-2016) :: 2006 - Power Steering Grinding Noise?

i have a 2006 F250 XLT 5.4L 4x4 Crew Cab. after months of dealing with an ongoing power steering issue and replacing pumps left and right, i decided to replace the entire power steering system. Ordered Gearbox, Pump and Cooler from dealership. The install went fairly easy, and finished in 2 days.

The truck used to whine and grind as i would turn wheel any direction, driving or in park and the wheel used to pull , like jerk a bit when i would go like in a u-turn.

Not anymore, all those issues are gone. Steers straight , no whining , wheel doesn't pull anymore and all seems fine, EXCEPT when i take a turn , for example onto a driveway where its a bit of an incline. Then, i hear some grinding noise and a bit of vibration in my wheel. I think it comes from gearbox or pump.

Im scared not to drive it too much as all is new components and don't want to ruin all over again.

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Ford Super Duty (1999-2016) :: 2006 F350 - Serious Grinding Noise During Acceleration

My 2006 F350 is giving me grey hairs. I'm trying to figure out what's going on with it. I have been getting an occasional (more often than not) grinding noise from what seems to be the front of my truck. It will do it from a stop, under light, moderate, or heavy acceleration. Doesn't matter. If I let off the throttle momentarily it will stop until it shifts and will grind again through all shift points it seems.

Logic says it's got to be the wheel bearings or locking hubs. I recently did both on both sides to no relief. Because this is an 06 it had a different hub set up then the previous years which I've read a lot of info about (needle bearings). It doesn't make a lick of difference if hubs are locked or on auto. If in 4x4 (ESOF) or 2wd.

As mentioned I replaced both wheel bearings with FORD parts and both locking hubs From FORD as well. (Small fortune). Axle u joints seemed tight. Greased me up but no play.

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Ford Super Duty (1999-2016) :: Rubbing / Grinding Noise When Turning Left Or Right

My dually has started to make a rubbing or grinding noise just about every time I make a turn, left or right. What this could be, truck has 8500 miles on it.

SD Dually

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