Ford Transmission :: 1997 F150 - Front Drive Shaft Installation - Bolt Size?


Apr 29, 2015

Bought a used 1997 Lariat Supercab 5.4L last week. It was missing its front drive shaft so I want to install one.

I just ordered a used front drive shaft online but I now need the bolts that connect everything together. New drive shaft has all the flanges, etc.

What is the pitch/length of these bolts? The part number for the bolts is N800594-S100 (AB-308-D). I believe there would be 8 of them, 4 on each side.

I thought it might be easier and cheaper to just buy bolts from an aftermarket supplier instead of OEM from Ford.

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Ford F-150 - 1997-2003 :: Disconnect Front Drive Shaft

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Ford Super Duty (1999-2016) :: 2007 F250 - Drive Shaft Installation

My elderly neighbor has asked me to re-attach his drive shaft on his F250.

Said his wife was driving and it broke the u joint or something, and he has gotten it repaired and wondered if I could put it back on. Has been sitting for a bit from what he said.

Just need to know, how I should clean up and or grease? the end with the boot on it. before I put it together. The boot looks to be zap strapped, is that standard?

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Ford Wiring/Electrical :: 1997 F150 - Front Drive Wouldn't Engage

This morning, while looking into why the front drive wouldn't engage, and moving the plastic cover over the battery out of the way to check for any vacuum issues, the positive battery post cable to the battery post moved. There was some fluctuation engine-wise. After I shut it off and tightened down the cable, re-started the truck, and continued looking for vacuum leaks, a few minutes later the truck died.

What's been done thus far, re-checked battery connections, checked in-line mini fuse-20amp, checked both mega fuses-power both sides of each, checked 10 amp #4 in cab fuse block, removed alternator and took for check-checked ok. Would there be something else that would trip if there was an abrupt dis-connect from the battery with the truck running?

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My 1996 ford f150 4x4.. The problem is with the front drivshaft it does not turn even when the 4x4 is not engaged. The 4x4 works and engages and disengages properly but when it is not in 4wd the front driveshaft does not spin freely..

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Ford Super Duty (1999-2016) :: Front Drive Shaft Broken?

Not sure what caused it to break but my front driveshaft split in half. I had it in 4wd and was doing a K turn to back in my driveway in a snow storm.

I got underneath in the snow (miserable) and wasn't able to come close to getting it off. The bolts holding the shaft onto the t-case will not budge and the tiny 5/16" bolts stripped all my small 1/4" sockets. I'm guessing I need a 3/8" drive 5/16" for front and the rear just spins. Any tricks to getting this off the truck.

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I finally got my lift installed the other day from PMF. My question is how do I get my pinion angle corrected on the front drive shaft? I know Trevor sells a Tcase clocking adapter may have to go that route IDK Unlike the rear there's only so much pitch you can put on the front axle until it causes issues with steering. I was thinking of going with an aftermarket front drive shaft designed to handle harsher angles.

I live in the mountains and after installing the lift and pulling a trailer on some of theses steeper gravel roads I can feel a harshness or something coming from under to front of the truck. I'm unable to post pics since I'm back on the road but I can visually see the front drive shaft angle is definitely not in line like it was.

I'm currently running PMF 2.5 alpha with a 1'' spacer and 3 link kit up front and 5'' progressive leafs and traction bars out back. I was able to fix my rear shaft angle using shims on my carrier bearing ( not really a big fan having 1 1/2'' of stacked shims BTW ) ....

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After installing the lift on my 6.2 F250 I ran into the well known issue where the front drive shaft hits the catalytic converter. The two options I was told that I had was to weld in a slight jog into the exhaust guts to go around the cat or to get a smaller diameter drive shaft... I had the truck down at my local exhaust shop to have a new cat back system installed and I had the exhaust guy throw in his .02 about what to do.

He came up with a super easy/obvious fix. When the left and right exhaust meet up before the collector there is a welded brace that secures both sides together. He cut about .5" out of it and loosened the flanges and shifted the exhaust over. Welded the brace back up... Works perfect.

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