Golf/GTI VI :: EPC Light Came On - Engine Now Running Only On Three Cylinders


Dec 2, 2012

Last night I was cruising at about 55 when the EPC light came on. At first, I didn't feel anything unusual, but shortly after exiting onto a surface street the engine was definitely running on three cylinders. I immediately turned around and drove the four or five miles home (still on three cylinders) and parked it.

My car is a 2011 with 21K miles. I had an APR flash (Stage 1) done about 2 months ago. (I'm not saying that there's necessarily a connection.) What might be going on? I plan to take it to the dealer tomorrow after resetting to stock program (though I understand it can still be detected). Is it okay to drive it? (Assuming that it will start.)

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Is it possible the previous owner had a programmer of some sort to disable the CEL? If the bulb were removed my scan tool would still show it on. Trying to get it to tell me which cylinders I am having trouble with.

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So my daughter's 2000 Golf Mk4 with 160,000 miles on it was running rough and had 3 codes stored - cylinders 2 & 3 misfire and a 411 secondary air injection problem.

Having had the misfire code before I swapped injectors around and the error code moved cylinders with the injectors so I attempted cleaning them and also cleaned the throttle body and intake manifold. At this point car still running rough but also started smoking badly.

Replaced the following items:

- Spark plugs
- Spark plug wires
- PCV valve
- PCV hose
- Fuel injectors w/ remanufactured

Hose reconnected between secondary air injection pump and air intake - previous owner had duct-taped it in when he couldn't get it to seal I guess. I've never heard it run.

Car running better, idles more smoothly, doesn't stumble or stall like it did before, no error codes coming up BUT car smokes a lot and the fumes make me feel sick just driving it a mile.

The car had never smoked like this before, hasn't had a whole lot of love the last year or two but no real problems either so why the sudden smoke?

At first I assumed it was cleaner being burned off but that should have been gone in under a minute and this is on-going. It's bad enough to not only be embarrassing but apparently dangerous as the fumes are bad.

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Troubleshooting.
Compression on all 8 cylinders measured to be above 160 psi.
There is spark to all 8 cylinders, including the other 4 cylinders, 2, 3, 6, 7 that is nor developing power.

Fuel rail pressure is 35 psi on idle and spikes to 43 when reving the engine.

The fuel injector resistance all all measured injectors are the same (about 14.8 Ohm). Measured injector # 1, 2, 5, 6, 7, 8. Injector # 3 and 4 is hidden and require too much disassembly. Visual inspection deems wire for #3 and 4 injector to be ok on top of block.

Electric impulse (tested while engine was running) to injector # 1, 5 and 8 are ok, used test lamp to see that there are electric impulse to the injectors. Injector #2, 6 and 7 does not have any electric impulse. Unable to check electric impulse to # 3 and 4. However cylinder #4 develops power. Used moving the sparkplug wire for cylinder #4 to verify that is is developing power.

What would my next step be? Where should i look next?

1. Where is the control module and is it likely to fire to only 4 cylinders
2. Could it be an wire in the pickup element, under the distributor. All wires seem intact.

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I started my car this morning and drove to work. It's not that cold. I heard knocking sounds coming from the engine at a stop light. I lightly tapped on the accelerator to hear it better. My commute is short (3 miles), so I gingerly cruised there. I didn't try to accelerate and it didn't seem like I was suffering from loss of power either. I opened the hood and let it idol at work and couldn't really hear the knocking sound.

I downloaded the code when I got to work. After that I started the engine again and it sounded pretty normal. I'm due for my oil/filter change (~5500 miles).

Here are the codes. Any reasons to worry, or is this an one-time thing?

2 Faults Found:

001322 - Camshaft Adj. Bank 1 Intake
P052A - 001 - Cold-Start Timing not Reached

Freeze Frame:
Fault Status: 01100001
Fault Priority: 2
Fault Frequency: 1

[Code] ....

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It is idling very hard (expected) and feels like it is trying to stall, even before the misfire came back (also to be expected??). So here is the question: is this a coil pack issue, or something more sinister (and expensive)?

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