Hyundai - Excel :: 1993 - Swapped Instrument Cluster / New One Doesn't Work


Mar 12, 2015

My car is a 93 Hyundai Excel with the automatic transmission. The donor car was a 94 Excel with a manual transmission. This instrument cluster had the rare tach so that is why it was to go in mine. Everything I have read on the Hyundai forums said it is 100% plug and play regardless of year or transmission. The upgraded instrument cluster worked in the donor car, but in mine nothing works. Fuel gauge goes to full but that's about it (my tank is almost empty). What would cause this? I've checked the printed circuit board, fuses, everything.

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Hyundai - Excel :: 1993 - Oil Pan Gasket Leaking?

93 Hyundai Excel 1.5L, 130k miles. Oil pan gasket leaking like crazy, took pan off and cleaned everything up real nice in preparation for new gasket.

Looked in the bottom of pan and noticed this thing sitting in it (the sleeve looking thing, not the nickel) it isn't a magnet, and looking up into the bottom end of my engine I couldn't see anything that looked like it. Here's a pic: [URL] .....

The inside is smooth, no threads or anything. It is metal.

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Hyundai - Excel :: 1993 - Dies When Giving Throttle

Just acquired this car with 130k. The previous owner owned this car all throughout college and dumped an obscene amount of money into it for what it is. I have a stack of receipts and work orders several inches high that came with the car, with every single oil change nut and bolt this guy bought for it. It was sitting in his driveway for several months because couldn't get the thing running...it just stopped out of nowhere. He decided to part with it since he is working full time and has a wife and child to support.

The work that has been done from previous owner. All of this has been done in the past 2-4 years:

Fuel system: gas tank drained and cleaned out, fuel pump, fuel filter, fuel pressure regulator, new injectors.Ignition: distributor, distributor cap & rotor, spark plugs, spark plug wires. Coil is still original.Electrical: O2 sensor, ECM coolant temperature sensor, ECM (mom and pop shop replaced it with a junkyard unit from a different car, not 100% compatible with a 93 Excel).Engine: cylinder head rebuild, timing belt and components replaced.Misc: thermostat, coolant hoses, PCV valve, all vacuum hoses replaced, brand new exhaust from the converter back, converter has been hollowed out, new struts/shocks, tons of front end work, tires, MAF cleaned with appropriate cleaner, etc.

Here's what I have done:I replaced the throttle position sensor, replaced the air filter (it had a K&N that did not fit right), replaced the idle control servo, and also replaced the ECM with the correct one. Also replaced fuel filter, all fusible links, and the relay box for the fuel system. I've tested the TPS circuit extensively and it checks out both on the sensor side and ECM side. Also there is a TSB for a bad ground which would cause the TPS and motor position sensor circuits to mess up, but I have already checked them and they were fine.

Previous owner replaced a ton of parts, I can get the car to start and idle without much incident but as soon as you give it any throttle it gurgles pops and dies.

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Hyundai - Excel :: 1993 - Unexpected Loss Of Power / Transmission Oddity / Unfamiliar Sounds

Car has 133k miles...everything on it is pretty much new (mainly from previous owner). Everything in the fuel system and ignition is new. New sensors all over the place. New ECM. All fluids clean. Earlier today I charged my A/C, it went well (blows ice cold)...sat for a while idling, idled fine. Drove around with the a/c on and noticed the transmission was shifting odd. It would keep upshifting and downshifting I think between 3rd and 4th gear. Also starting doing this with the air off as well. After running a few more errands, the transmission seemed like it wouldn't shift as early as it did previously.

Upon coming home the last time, upon acceleration I began hearing a slapping/tapping sound and the car started losing power. If I took my foot off the gas the sound went away. Well it almost died on me making the last turn into my driveway and I parked it. Shut it off, checked everything over. Oil and trans fluid is good as well as everything else, it didn't overheat or anything. It seems to idle a bit low now, and if I gave it any throttle while parked the unfamiliar sound returned.

I asked the previous owner and he said he might have put the wrong transmission fluid in when he did the fluid/filter change months ago. He says he used DEX or the "multi vehicle import" fluid instead of the ATF +4 that it requires. Coincidentally enough, I had just purchased several quarts today to start running the possibly wrong fluid out to get the right stuff in. What else I should check, hoping the engine isn't toast. Here's a video of the sound, you can really hear it when I move my phone over the exhaust manifold heat shield : [URL] .....

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The next day I was driving, and the truck died at a stoplight. I got it towed home, and opened the steering column and noticed that the overdrive button wire had burned. I removed the harness clip and charged the batteries. It started but the instrument cluster still didn't work. 2 minutes later the truck died. I replaced the alternator but still it won't charge the batteries. The truck dies 2 minutes after getting a battery boost to start the truck. The instrument cluster also doesn't work. What could be causing this issue?

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