Phaeton :: VW V6 3.0 Diesel Vehicle Power Supply Battery Overheat


May 17, 2014

I was driving (about 800 km), when suddenly I realised that some strange smell is going out from my car's boot. When I checked, I found out that Vehicle Power Supply Battery was hot, making some strange noise (like hissing), plus I saw that the battery exterior wall (towards to the trunk) was waved like it was overheated. But because all these stuff happened in the middle of my way, I could do nothing, so I continued my driving.

After 300 km I felt huge impact, I realized that I lost my 6th and 5th gears, after some time I realized that I lost 4th gear. That I stoped just in case not to break something. When I tried to start the engine, It didn't started, so I understand that all problems was besause Vehicle Power Supply Battery was drained.

As I mentioned before, all these stuff was in the middle of highway, therefore I took the wires (crocodile), connected Starter battery with Vehicle Power Supply Battery and managed to start the car's engine and get to the City of Prague. I took out the Vehicle Power Supply Battery, opened battery cells and found out that all of them were dry, no acid at all.

My question is - could it be that the Vehicle Power Supply Battery was overcharged (overheated) because of some mistake of battery charge controller and all acid just go away in some way?

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Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year. I also had to refill my degas bottle up to the fill line. Took 2 gallons of Ford VC-3-B Coolant and water mix. After a short run to verify the problem, it took another 1/4 to 1/2 gallon of mix. But, no overheating. No signs of leaks anywhere. Just a strong scent of coolant on shutdown outside the truck. Pressure tested the cap, I don't have a way of testing the system pressure.

Data from Autoenginuity:

Engine Oil temp 195-202 Degrees
Engine Coolant #1: 188.2-199.5 Degrees.
Engine Coolant #2: 125.5-129.9 Degrees.

I have the full CSV file.

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One person had responded last time with the sensor issue but got it resolved. I am really concerned about the possible problem that they can't seem to fix. They seem to be ok with it.

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