Saab - 900 :: 1996 - CEL Came On / Faulty Secondary Air Injection Pump


Aug 15, 2014

I have a beautiful 1996 Saab, 900s. Recently the check engine light came on and at Autozone they said the code was for the secondary air injection pump. I took it to a new mechanic, he checked it out and called me to say the pump itself was broken and would cost 1,000 to fix. I said that was a lot, and would think about it, and picked up my car.

Strangest thing- the check engine light is now off! Is this normal? And I just took the car in for the state inspection, it passed! I was under the impression a car without a working secondary air injection pump can't pass emissions. What is going on here??

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Phaeton :: Secondary Air Injection Pump Location?

Where the secondary air injection pump is? I'm getting P1411 & P1423 codes.

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Golf IV / Jetta IV :: 5 Engine Fault Codes - Cam Position Sensor / Knock Sensor / Secondary Injection Pump And Mass Air Flow

I recently picked up a 2000 jetta vr6 for a very good price its a glx I have owned a vr6 before and done timing chains myself on it this one is a glx , I am having 5 fault engine codes on my vagcom they are cam position sensor , knock sensor, secondary injection pump, and mass air flow it ran fine 100 miles yesterday this morning the epc came on then went off and ran bad can these codes all be related or do I have to replace each sensor individually..

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Phaeton :: Secondary Air Injection System Fault Codes

My 2006 W12 has been trouble free since taking delivery over a year and a half and 30K miles ago. Just broke 60K total miles over the weekend and the engine light came on. I have pasted the scan below. I cleared the codes and drove about 500 miles before the MIL reappeared. I have read this thread: [URL] ....

My first question is: Is there any harm in continuing to drive it?

I have visually inspected the secondary air injection system hoses and can't find anything glaring (no kinks, leaks, disconnections). I am open to taking the car to the dealership but I have low confidence in their diagnostic capabilities. I am fine with them doing work once we know what is wrong but I want to tell them what to do (replace a bunch of hoses for example). How to proceed?

Address 01: Engine Labels: 07C-906-018-BAP1.lbl

Part No SW: 07C 906 018 AJ HW: 000 000 000 00

Component: D1-6.0L-AT-LEV2 G 6722

Revision: --H01--- Serial number: VWZ3Z0E5400307

Coding: 0000173

[Code] ....

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Ford Exhaust :: Secondary Air Injection Removal With Header Install

Finally getting to my header and exhaust install.

I plan on removing the secondary air injection as I have no provision for it. Will this throw a CEL?

Looks like it goes into a rubber hose and comes around to the top of the intake manifold.

What is the best/cleanest way to cap this off?

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Lexus GX 2010+ :: Secondary Air Injection Valve Failure - Code P2440

Just got the dreaded p2440 code which is the secondary air injection valve failure. Not only do you get several lights on the dash, you also get limp mode with this code.

My GX is a 2011 with 46k, and even though several Toyota vehicles have had their warranty extended to 10yr 150k for this very system, Lexus has done no such thing.

The dealer was very familiar with this issue and knew it wasn't covered under any existing warranty. He said it's "around $2000" to fix because one of the valves is still under the intake manifold.

Even though I hate to "RIG" my GX, I ordered the bypass module from EBAY. It blocks the system off and tricks the ecu into thinking all is well.

For those not familiar, this system runs on cold starts for 30 seconds or so to warm up the cats, it has no other function.

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GTI 337/20th Anniversary :: 2005 GLI 1.8t - Secondary Air Injection System / Incorrect Flow Detected

Chassis Type: 9M - VW Jetta IV
Scan: 01 02 03 08 15 16 17 19 22 29 35 36 37 39 46 47 55 56 57 75 76

Address 01: Engine Labels: 06A-906-032-AWP.lbl
Part No: 06A 906 032 RN
Component: 1.8L R4/5VT G 0001
Coding: 07510
Shop #: WSC 00066
3VWSE69M14M129075 VWZ7Z0D9541648

1 Fault Found:
16795 - Secondary Air Injection System: Incorrect Flow Detected
P0411 - 35-00 - -
Readiness: 0000 0000
-------------------------------------------------------------------------------
Address 56: Radio Labels: 3B7-035-1xx-56.lbl
Part No: 3B7 035 180 G
Component: RADIO 3CP 0007
Coding: 00031
Shop #: WSC 00066

1 Fault Found:
00856 - Radio Antenna
36-00 - Open Circuit
End ---------------------------------------------------------------------

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Golf V R32 :: Code P1414 And P1424 / Secondary Air Injection System Leak Detected

Secondary air injection system leak detected-Bank 1 & 2... 2003 miles on my car and the CEL pops on this morning. VCV bodies are being replaced tomorrow. The tech didn't fully understand what parameters to test for or what conditions would be present to set this code, I can't say that I do either... the flapper could possibly play a role in this..?

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Golf IV / Jetta IV :: 2003 1.8 Turbo Throwing P0411 - Secondary Air Injection System Error

I keep throwing a P0411 - Secondary Air Injection System error. My previous pump was seized so I replaced it, and broke a few of the chintzy air hoses in the process. Now, with new pump installed and new air hoses connected, I can go about 5 days before the code comes back on.

So to recap, I have:

Replaced the air pump

Verified the new air pump functions, yepReplaced the air hoses

Verified connection of air hoses at all junctions

Checked the Secondary Air Relay for function

I have not yet checked the solenoid - unsure how to do so.

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Lexus GX 2004-09 :: 2005 - Code P2441 - Secondary Air Injection System Switch Stuck

120K miles - love the car

CEL, skid, VSC trac and VSC off lights on - dealer said the code was p2441 Secondary Air Injection System switch stuck. Dealer said I needed to replace air injection system and that the cel would not go off until it was repaired. They completed the 120K service and when I picked it up, all the warning lights were off. I have driven it a couple of hundred miles since then and still no lights. Does that mean it could have been something else???? I love the car, but I need tires and brakes and now repair charges for a 2005 car with 120K.

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Golf IV / Jetta IV :: CEL Code P0411 Secondary Air Injection System Incorrect Flow Detected

I got 2001 vw jetta 2.0.. I keep getting check engine light,,when i scan it keep saying P0411 Secondary Air Injection System Incorrect Flow Detected. i replaced new smog air pump, and new egr valve and today i was driving car and i got check engine light, its still same code.

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Golf IV / Jetta IV :: 2004 - P0411 Code / Secondary Air Injection System Incorrect Flow

2004 VR6 24v ... I had another thread about my son's car stalling after driving about 20 miles and then running good again after letting it sit for a couple of hours. Anyway I changed the Crank Position Sensor and I have been driving it work and back the last couple of days so I am starting to relax that the CPS fixed that problem. Won't be positively sure for a while as the problem took a while to occur. So far so good.

While coming to work today the car picked up the P0411 code, secondary air injection system incorrect flow. When I changed the CPS sensor i unbolted a module underneath the car by the oil filter to get better access to the CPS. I did not remove it, just unbolted it so I could push it out of the way about and inch.

After putting it all back together and driving it for several trips with no stalling this P0411 comes on. Is that module I moved the Secondary Air Pump and could I have disturbed something. I will check it when I get home. How critical is that code. I read where it works to warm a cold engine. What effect would there be driving with that code?

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Ford Wiring/Electrical :: 1997 E350 - MIL Code 4011 - Insufficient Secondary Air Injection

My 97 E350/460ci occasionally sets trouble code 4011. It clears every time I check it with my code reader. Something about insufficient secondary air injection. The dealer ship couldn't duplicate/diagnose the problem. Maybe something with the air injection solenoids.

Otherwise, it runs fine. I did notice on the passenger side of the engine compartment a large black metal filter looking thingie with about a 3/4" outlet that doesn't have any hose on it or seem to go anywhere else. Once in a while when you start it i hear a sort of soft popping noise for a few seconds that I would associate with the air pump.

Also can't get the ABS light to go away. It's out when you start it but as soon as you get going it comes on. I flushed the fluid and replaced the rear sensor to no avail. Also tried to flush out the front tone wheels and sensors.

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Sebring - Chrysler :: 2005 - Air Injection Pump Draining Battery

A couple of weeks ago, with the car turned off, keys out of the ignition - about every thirteen seconds you could hear the air injection pump coming on, running for a couple of seconds and then turning off. The next day the car battery was dead (no surprise) so we charged it up and took it to the shop (AAA) . They told us that it was a faulty MAP sensor and didn't give us a price quote to fix it, just an invoice/diagnostic bill. But they did unplug the air injection pump so that the battery wouldn't keep getting drained.

We drove the car home and called them the next day to get an estimate for the repair and they said that they misdiagnosed the problem and that it was actually a MAF sensor that was causing the air injection pump to come on when the car was turned off and that it would cost around 500 dollars for the part and labor. Too steep so we decided to hold off on the repair. Understanding our reluctance to go through with the repair, they recommended that we plug the air injection pump back in and still drive the car but to make sure that we unhook the battery at night/when the car would be sitting for many hours without being started.

Here's where it gets a little confusing (or at least for me). I did take AAA's advice and went ahead and plugged the air injection pump back in and for the last couple of weeks it's been fine. No issues with the battery being drained whatsoever/no air injection pump coming on with the car turned off. But today the air injection pump started doing its thing again.The check engine light was on so I hooked my code reader up and pulled the following codes:

PO128 (thermostat coolant temp below regulating temp)
PO491 (secondary air injection system (Bank 1)
PO2431 (secondary air intake system FLW/Perf B1

Does all this point to a faulty MAF sensor?

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Passat (B5) :: 2001 - Secondary Air Pump Went Out

The secondary air pump on my 2001 went out the other day. The question that I have is it bad to drive with a bad pump?

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Passat (B7) :: 2012 - Secondary Air Pump Location?

Looks like I have an issue with the Secondary Air Pump, but I am not sure where its located, where this is on the car?

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Passat (B5) :: Secondary Air Pump Won't Working Properly

I have had an engine code for some time claiming my auxiliary air pump is not working properly. My indy saw no obvious problem, but it could just be shot. He suggested I take it to the dealer. But from my understanding, that pump only works to achieve cleaner combustion when the engine is cold right after a start. I am tempted to continue ignoring it. Would I be making a mistake? I haven't noticed any power or mpg reduction.

I guess I can always take my car in for the under the hood seal recall and have them do a diagnostics too.

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GTI 337/20th Anniversary :: Secondary Air Pump That Turns On When Start

I have a question? I have had my car parked for about 2 1/2 months and I just started it this weekend and I've always noticed on our cars when we start them in the morning I think it's the secondary air pump that turns on, it sounds like a blow dryer.. It only stays on for about 10 seconds maybe. Cause when I started my car this weekend I didn't hear come on.

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Suburban :: 1998 V8 - Secondary Air Pump Stays Running

Started with the p0410 trouble code. Pump was seized, so replaced pump along with the check valve and hoses. Ran fine for about a day, then noticed pump was running when I passed by the vehicle. Unplugged it, plugged back in, and all seemed to be fixed. Now the check engine light back on, and again the pump stays running- vehicle turned off and key removed from ignition. Have to go borrow a code tester again, but what is causing the pump to stay running? I don't want this one to burn up. I need to get it smogged for my reg renewal asap before I get penalized for it being late. The guy who replaced the pump and did the unplugging thing just wants to reset the codes and try again. I'm thinking there is a more logical reason or a step he neglected to do when replacing the pump.

99 suburban LS 5.7l V8

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Ford - Focus :: 2006 - Secondary Air Pump Failure

I have a PZEV (Partial zero emission vehicle) 2006 Focus. Recently, my car threw the check engine light. Looked at the two codes, found out it was for the secondary air system. I pulled the car apart, removed the pump, checked that the pump was indeed receiving 12v (checked with a multimeter) with ignition-on-engine-off. I couldn't feel, or hear, the pump spinning. Figuring it was the source of the problem (as opposed to a clogged hose), I replaced the relay, thinking that perhaps it was on its dying leg. That didn't work. I next replaced the pump, which also didn't work. I can't even hear or feel the new pump running with ignition-on-engine-off.

I "reset" the codes, or so I thought, by disconnecting my battery for quite a few minutes. During the first startup, the check engine light isn't on. Starting up again though later in the day, the light returns. The engine does run a bit rough when cold without the pump malfunctioning for the first few brief moments.

Is the pump supposed to be powered and running for the entire time ignition-on-engine-off (I assume so since it is receiving 12v). How loud should these guys be? I would have thought I would be able to feel the motor spinning or hear something....

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Passat (B5) :: 2004 - Secondary Air Pump Hose Broken?

Ok so I accidentally broke the hose that connects the secondary air pump to the stock intake box and been looking around for a replacement. I have looked around and searched and searched and the only one I found is this one: [URL] .....

Will this work for a 2004 1.8T? I know it says that its for the 2000-01 but it looks exactly like the one that goes on mine. Haven't checked the dealer to see how much they want for it but it will most likely be an arm and a leg.

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