Santa Fe (CM - 2007-12) :: Rear Wheel Getting Too Hot


Jun 24, 2015

2007 Santa Fe about 90k miles - Automatic transmission ... Before suggesting stuck caliper / emergency brake hear me out:

Last year, I am driving around and my passenger side rear wheel is getting hot. Infrared thermometer shows up to 600 degF on the rotor after about 30 minute ride.

Took the wheel off, and I could not move it. Upon recommendation, I bought a new caliper, took the wheel off, took the old caliper off, but the wheel would still not move with the brakes off. I never installed the new caliper knowing it is not what is holding wheel.

Took it to the shop. They took off the rotor, found a groove inside, so said the e-brake shoe is getting stuck. I paid for the new rotor, took it from the shop and the problem was still there. Wheel getting hot. Took it back, and they suggested to buy e-brake hardware. I did, and reinstalled the e-brake assembly myself. The wheel was still getting hot, but only after I used the e-brake. So I took the wheel apart, released the brake an it seemed to 'fix' the problem. So I decided to not use the e-brake at all. Winter went by, I accidentally used the e-brake couple times, but it did not seem to make the wheel hot. So far so good.

Now is June and about 2 weeks ago I started to sense the wheel getting hot again. Now, this time this may have nothing to do with the previous time, but who knows. The temperatures are again up to 600 degF when driving about 45 mph for about 20 minutes.

I took the jacked up the car and tried to spin the wheel and the wheel spins freely. What the heck. I asked my daughter to apply brakes. The wheel can't be moved. When the brakes are released the wheel spins freely. No friction at all. Both inner and outer pads are thinner on this wheel then the opposite wheel, as all of them were replaced 6 months ago. So definitely higher friction. But why. Caliper nicely moved and releases. I took it off and tried it and it worked fine. Brakes nicely engage and release the rotor during the test when car was jacked up. I bought infrared camera to find source of heat, which is proving to be the pads. See pics below.

So what is going on? Why would the wheel free spin and jacked up showing no friction. Why would the brake nicely release the rotor when car jacked up but then cause big friction when car is running?

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Cross pond Translations....
handbrake=parking brake
MOT = annual government safety test
Shoes = pads / linings
Rear offside = left right rear

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