Ford 6.0L Power Stroke Diesel :: 2006 F350 Making Chirping Sound And Sputtering Under Load


Jul 6, 2016

I have a 2006 f350 PSD 6.0l that blew the turbo a few months back. Has 102k miles. I had a large truck diesel mechanic near where it blew up replace the turbo. Everything seemed to be fine but started noticing a chirping sound that would start at 2500 rpm but only with a load like pulling a trailer or going up steep grade. I have looked everywhere online to try to find something similar with no luck. The problem is getting worse and I need to find out what it is. Now the noise has gotten worse and it sputters after each chirp. It is now between 2100 and 2750. The more I push it on that rpm range the more it will sputter. If I push it enough that it down shifts, it all goes away and drives fine although seems like less power..

I am running the stock program and have changed the fuel filters, batteries, pulled off and looked at everything coming and going to the turbo and just can't find anything. I'm not sure if there are some other gauges I should be looking at while driving but I haven't found any that look like they show anything while it's sputtering and making the noise. Also I feel like it does not have the power it used to have before the turbo blew and was changed.

I also added a clip of the exhaust. I put the 5" turbo back AFE. I'm not sure it's sounding quite right. Seems to hiss a lot more than I thought it should, Don't know if it's related to my problem.

In the video I'm hauling a 14' dump trailer with very little weight in it. 2006 f350 lowres - YouTube....

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I have a f350 2012 that makes a strange clonk sound in the front when I go over bumps the problem is that we dont have too many us ford dealers here.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 2WD - Creaking Sound In The Front End

I am trying to track down a creaking sound in the front end. Happens when turning mainly left but occasionally right or slow speed turning the steering wheel. I've rebuilt the front end (not because of the creak) ball joints, tie rod ends both inner and outer, sway bar bushings, power steering pump, shocks, steering shock etc. what's left? All parts have been greased good but still can't find it.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Clicking Sound When Hit The Brakes

Still learning about my 2006 F-350 dually.

I've been hearing a clicking sound when I hit the brakes. Not a thump or a growl, just a metallic click. I'm wondering if it's the pads or that retaining clip or possibly the ball joints. New brakes & rotors this past fall. I just started hearing it now that I can drive with the windows down. Can't hear or feel anything with the windows up.

So I figured I would crawl under her today and grease up the ball joints, Pittman arm and whatever other grease fittings I see. Well, I don't see any? I have a few on my 7.3L's but I don't see any on the front end of my 6.0L.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Started Sputtering Like Missing / Black Smoke

My dad has a 04 f350 6.0 and on his way back from a trip he filled up and drove 60 miles and it started smoking white smoke, after he let it sit a while he added fuel injector cleaner thinking it might have been somewhat bad fuel. Drove it 20 more miles and it it changed to black smoke and started sputtering like it was missing. Blowing a lot of smoke. Took it to ford dealer and they checked for codes and it said the #8 injector was bad and needed replaced. My question is would the injector going bad cause all the smoke and missing?

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Ford 6.7L Power Stroke Diesel :: 2015 - Shaking Under Slight Load Due To A Small Incline And Loud Diesel Sound

So I have just over 14k on my 2015....... I love the truck but have had a few small issues. I had a water leak coming in from the roof that would leak through the grab handle. Nothing major dealer replaced one clearance light seal and they said the windshield needs to be re sealed.

Then I had a god awful irritating squeak in the dash..... It only does it late In the day when it's been hot. The dealer said it was a loose air bag. I have had the truck back a week and it's doing it again.

Those are little issues that will get resolved...... I hate having problems with a brand new vehicle but I understand it happens and that's what warranty is for.

I also reported a bad shake to the dealer...... The truck will shake very violently and have a very loud "diesel" sound. It's very specific at when it occurs. It has only done 4 times in the past 6 weeks including today. The odd thing is the 4 times it has done it has been the same time of day in the exact same spot on the exact same road!!!!

Basically I leave my office sit in some traffic and by the time I get to the parkway it has been35 minutes or so. Only happens in 6th at 60 which is roughly 1,400rpm a slight load due to a small incline and it shakes real bad! The typical "diesel" sound you get when under a load is very pronounced almost to a knock. It will continue to do this as you slowly increase throttle until it down shifts and then goes away. I also caught it doing it and I manually shifted to 5th and it went away.

Because of the rpm at which it happens with slight load only doing it in 6th I lean to a Trans issue and more so a converter problem. It feels like converter shutter. I just don't understand the engine sound.

I gave very descriptive info to the dealer..... Several techs drove it and could not duplicate. I just picked the truck back up last Thursday and the dash squeak is back and the shake happened yesterday and again today. So I am a bit irritated to say the least.

I really hate the fact that I know there is a problem but I also understand if a tech can't duplicate it he can't diagnose it. However today I did get a video of it with my phone so they will know I'm not making this crap up!

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Ford 6.7L Power Stroke Diesel :: 2016 F350 - Flutter Comes On When Truck Goes Under Load For A Short Period Of Time

I have a 2016 F350 Powerstroke fully deleted for about 3k miles. Truck was running perfectly then out of no where started running like crap and had very minimal power 500-2000rpm. Once 2000rpm hit, turbo spooled up and made power. Very odd. I cleaned out back pressure sensor, map sensor and hoses. No fix. Did a hard reset and the truck ran fine again and had low end power.

Ever since then I started hearing very odd fluttering sounds coming from what I think is the turbo. Also noticed my OEM boost gauge doesn't work. No reading from it.

The flutter only comes on when the truck goes under load for a short period of time and then I let off the throttle. It seems to running fine other then that and maybe a little bit more sluggish then normal. Any things I can check before I put it back to stock and bring it to the dealer?

MODS:
NO Limit EGR Delete
Flo-Pro 5" Straight
S&B Intake
SCT Livewire w/ custom tunes

Also, I had a lot of problems with my live wire software. I have to send it back to SCT to get warranty problems fixed which I'll be sending out Monday. They think my tuner is stuck in demo mode for some off reason.

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Ford 6.0L Power Stroke Diesel :: 2006 - No Power To Untrack Load?

I have a 2006 F350 Superduty hd 4x4 6.0 Diesel. When it begins to start pulling from a standstill, it will not build power to untrack the load. Once it gets going the turbo will build boost and pull fine. Checked Boots on tube from turbo to intercooler for possible leaks. Replaced tube from intercooler to intake. Made sure map sensor tube was clear of soot (none at all in there). Air Cleaner is in good shape. Im a little Frustrated.

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Ford 6.0L Power Stroke Diesel :: Power Steering Pump Making A Loud Whining Sound

My power steering pump was making a loud whining sound. No problem, changed the pump. Now after the truck is started I will have no power steering or brake assist, give the truck a little gas and you can hear the power steering pump "start". I have tried every way to get the air out, or is that not the problem. I even lifted the front of the truck off the ground with a forklift and with the truck off turned the wheel about six times stop to stop. Fluid level looks good and has since adding after the change.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Lack Of Power / Truck Will Barely Move And Takes Long Time To Accelerate Under A Load

I have a 2006 F250 6.0 Amarillo Edition. 133,000 When I bought the truck it was a theft recovery vehicle where the turbo, injectors, FICM and wiring harness were stolen. The company I bought it from replaced the injectors, wiring harness-new, and a used FICM, and turbo. Also has EGR delete and SCT tuner with basic tunes. I believe the SCT was put on to mask another problem. No dealer would spend that kind of money to sell a truck unless something was wrong. The truck would accelerate some with the tuner but shift the tires so hard it would bark them. I removed the tuner and went back to stock program.

The truck will barely move and takes a long time to accelerate under a load. In park and neutral it is fine. A friend has a ford diagnostic program on his computer and says the readings were all good except EBP was a little high. Removed exhaust and air intake to verify no restrictions. Turbo sounded like the vanes might be sticking so I replaced the turbo and VGT solenoid. Now truck feels like its trying to make more boost but not transferring power to the engine. Have blown the silicone hose off twice now during testing. Checked the EBP sensor and tube and only thing I see is a little carbon buildup inside the sensor. What else to check. I'm new when it comes to diesels.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

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1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: HPOP Making Noise / Sound Is Prominent At 1400 RPM

I've got a noise that I just can't find. Have replaced a bunch of stuff trying to eliminate this sound.. steering pump, both front wheel bearings, new pads up front, both caliper brackets and pins. Did a new turbo, verified the new pump is not air bound, brakes work, no noise with wheels up, lock to lock, pumping brakes the whole time.

Sound is prominent at 1400 RPM, does go up with RPM, seems sometimes to follow a steer to the right. When I shut down, not at full temp a clunk happens, like a mechanical stop. That clunk is less noticed once up to temp and it really started after the steering pump. Sparky came over, listened with a probe, says it's not the pump, my BIL and a close friend say the same thing.

Today, when I nailed it, rpm came on hard, tires smoked and when I let off quick, truck died, like something held the belt. It just slowed and died, restarted immediately.

Shawn listened to the transmission, says he heard nothing there either but did hear something above that near the back of the motor.

IPR is spot on 21.8%, ICPV is .80-.82 and [email protected] However, it has been dropping to lower numbers recently, saw 15.4% and it often sits near 19.4%-20.4% for periods of time. Tap the throttle, right back to 21.8%.

I'm at a loss. I've tested everything I can think of. I can power brake the truck, no trans slippage, it spins the tires easily around 10lbs boost. The A/C seems low on the charge, it is freezing the dehydrator and I added some freon, 18oz can, the clutch is not frozen. Turn it off, compressor stops spinning like it's supposed to. The tensioners are not frozen or squealing, water pump is not making noise, temp is 200 on the dot. Trans is full, no burned smell. Motor oil is fresh, filters clean.

It sounds like a grinding noise and I'm about to tear the cover off the HPOP. I'm at 150k now and know it will need replaced soon, I've spent $2500 in the last 2 weeks, but before I tear it apart......

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Ford 6.7L Power Stroke Diesel :: Turbo Started Making A Sound More Like A Turbine In A Plane When Hit The Throttle

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Won't Start / Chugging Sound?

Just went out this morning to start my 2011 F350 diesel and the starter is doing a "chugging" sound. Not spinning the starter at all. Just turned 60,000 miles last week and this is the very first issue that I have had with the truck.

I have put a trickle charger on the battery on the drivers side, and plan to leave it on for an hour or so.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Hissing Sound Under The Hood?

I have a 2003 F350 with a 6.0. I just finished replacing my HPOP (Adrenaline Pump from Diesel Site) and fired the truck up and its making a hissing sound from the rear of the motor back by the turbo almost sounds like a tire leaking and its loud enough to hear over the engine. The truck is running and idling good but it doesn't seem to be quite 100% when I step on it.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Power At All / Turbo Was Not Kicking In

I have a 06 f350 superduty with a 6.0 I have had injector problems before with the motor even hydro locking no start this is the problem my truck started blowing white smoke with a strong diesel smell everyone said it was oil cooler but I took it to a ford garage the guy said I had 2 injectors hung open and wasn't hydro locking and suggested to put all 8 in so I did 3400.00 not I went to pick it up had no power at all turbo was not kicking in so I took it right back to them they checked it out said turbo was sticking had to clean it it would take 6 hrs. said the fuel In the motor caused it it was working fine when I took it to them now they say maybe a new turbo are they giving me the run around or is this possible....

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - No Boost And Smoke - No Power At All?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it). Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Loss Of Power When Towing Up Grades

My dad recently bought 2006 6.0. He has had it about 2 and half months. Has the egr delete kit installed. The truck has ran great. Up until Wednesday the 3rd. My dad headed to Ut to pick up our new quads. While heading up a small grade with empty trailer in tow. Truck went to limp mode, fan kicked on, orange wrench came on on dash board. He pulled over let her cool down turned her off.

Checked fluids Then started her back up and she was fine. That has happened 3 times. Now he is on his way back (tow haul mode turned on) and it is doing it again. She hasn't went into limp mode yet. As soon as the fan kicks in my dad pulls over immediately and puts it in park. And lets her cool down checks fluids. This issue only happens mid way up a grade. So my question is...... What is causing this? How do we fix her and make her a happy truck again.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 Will Not Turn Over / No Start

This truck is bone stock FYI. I get in it to crank it and I get nothing. Batteries are good, everything in the cluster lights up, and looks normal. No codes are thrown. I can hear the solenoids click under the dash and hood. I check the voltage of ignition cable at the starter and I get no reading.

There is a single thick yellow with light blue stripe coloured wire on the passenger side of the engine compartment, beside the vacuum pump with a "squeeze and pull" type disconnect. Disconnect it, and connect the male half of the connector to the passenger side battery positive terminal. Do this with the ignition key in the RUN position. Does the truck start?

This is where it gets weird. The truck does start and after i reconnect the wire it it starts normal. I started it several times throughout the day. The next morning I get in the truck. No start. I have to use the wire and manually connect it to the battery and it starts right up again. This time I get a "Tow/Haul" light blinking on the dash. It will go into gear but pressing the acceleration pedal does nothing. I turn it back off, attempt to start it normally and it starts right up. No it will go into gear and drive. Now I am thinking maybe the neutral safety switch?

Could it be a solenoid sticking or the neutral safety switch or something else entirely?

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