Ford 6.0L Power Stroke Diesel :: Bad Rings On One Piston / Signs Of Leaking


Oct 20, 2016

How my rings burnt up on one cylinder causing damage to my cylinder wall. My question is this. What could have caused this? I pulled the motor and tore it down. Cylinder wall is chewed up a bit so I was going to have the machine shop sleeve it. Is there another component that I should look at while it's apart? Also the corresponding freeze plug on the same cylinder was showing signs of leaking. I'm thinking that is related to the extreme heat that cylinder experienced.

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Start When Cold With Leaking Injector O-Rings

Truck is a completely stock 2002. New injector o-rings, glow plugs, valve cover harness, and injector cups a year ago... all motorcraft parts. New batteries and starter in the last 6 months.

I've checked the GPR both at the relay and harness got power all the way to the valve cover harness on all 8. Injector buzz test sounds okay as well.

Had a stuck IPR issue a few moths ago that caused a CEL and died while running. Took apart and cleaned the IPR and CEL is gone truck runs great once started and has correct IPR pressures in all RPM ranges.

Truck runs great once it is started and is not sluggish until warm like when it was hard to start when cold with leaking injector o-rings.

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Ford 6.0L Power Stroke Diesel :: Engine Codes Coming Up After Replacing O-Rings And Copper Washer On Injectors

I removed the 4 injectors on the drivers side of my 2006 6.0 to clean them up and replace the o-rings and copper compression washer. When I put it all together (everything torqued per shop manual) I am now getting P0266,P0291, and P1000 codes. I have checked the connection on the #2 injector, it is good, and I didn't have any problems with connectors breaking or going back together on the FICM...

The truck will start after a long crank,but smokes and runs rough. It was running without codes before I messed with it. The reason for tearing into It was it has experiencing a pretty big drop in fuel milage. I had been running revx and fuel additives with mixed results...

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Ford 6.0L Power Stroke Diesel :: Leak Coming From Hydro Boost Piston

I have noticed a leak coming from the hydro boost piston that goes through the fire wall on the drivers side of my F250 King Ranch 6.0L... Here's the question, does the entire booster need to be replaced or is there an o-ring or a seal that can be replaced in the existing unit. I notice the fluid leaking on the piston just inside the firewall and it drips onto my floor mat.

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Ford 6.7L Power Stroke Diesel :: Missing Coolant / Overheat - No Signs Of Leaks

I have an 11 F350 6.7. It has just under 200K miles on it. The other day I was driving home, about 100 miles, and my truck's temp spiked. Not like a little spike, but jumped to the 3/4 mark (if there was one) then slowly kept rising to to the overheat mark. I pulled off onto the hard shoulder waited an hour or so to let it cool down, then finished the drive home. All the way home my temp gauge seemed like it was on some sort of drug. It would jump a needle width when I would have to accelerate, then slowly cool to normal after I got up to cruising speed.

Up until this point this truck has been exceedingly reliable. I pull a 13k 5th wheel once a month and drive about 40k-ish miles a year. I also had to refill my degas bottle up to the fill line. Took 2 gallons of Ford VC-3-B Coolant and water mix. After a short run to verify the problem, it took another 1/4 to 1/2 gallon of mix. But, no overheating. No signs of leaks anywhere. Just a strong scent of coolant on shutdown outside the truck. Pressure tested the cap, I don't have a way of testing the system pressure.

Data from Autoenginuity:

Engine Oil temp 195-202 Degrees
Engine Coolant #1: 188.2-199.5 Degrees.
Engine Coolant #2: 125.5-129.9 Degrees.

I have the full CSV file.

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Ford 7.3L Power Stroke (1999-2003) :: Replacing Pedestal O-Rings?

My 1999 F-350 7.3 is leaking from the turbo pedestool o-rings, from what my mechanic tells me. I would like to do this myself as it does not seem overly hard. This is my first diesel truck and am not quit sure how to do it. Looking for instructions or pointers on the process? I am a decent mechanic, but just have no clue on diesel engines and hoping to learn.

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Ford 7.3L Power Stroke (1999-2003) :: Bad Injector O Rings Cause Blow By And Oil Consumption?

I have a 2002 F350 7.3L w/superchips programmer, k+n cold air intake. Does NOT smoke a lot from tailpipe

Not running rough since I changed my oil to rotella 5w-40w synthetic.

Appears to have good amount of blow by coming from the oil fill when engine is warm.

Can Bad Injector O Ring(s) cause blow by and oil consumption?

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Ford 7.3L Power Stroke (1999-2003) :: Still White Grey Smoke After Replacement Of Rings On Injector?

I replaced the rings on all 8 injectors put in 8 new glow plugs and a relay. My truck is still putting out grey/ white smoke at start up. It goes away after about a minutes. Truck runs a little rough a first then smooths out. I know some smoke after doing a job like this is to be expected but I was thinking I t would go away by now. I've been running through my head what I might of done wrong but I can't think of anything.

Does it just need all new injectors and not just rings ?

2001 f250 7.3

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Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Fuel Leak - Not Water Separator Valve O-Rings

I have a very small fuel leak in my 2001 F-250. I was going to just let it go until I needed to do other work (since I get 20mpg city and 25mpg highway), but I went to a "new" inspection guy, and he flunked me. So now I have to fix it. And for all I know, my mpg and fifteen other things will break when I try to fix this.

Today I spent 4 hours in the heat putting in two new o-rings on the water separator valve. But the truck still leaks fuel. Climbed up on top of motor while it was running and looked, but I don't see where the fuel is leaking out.

Online research suggests to me that the next most-likely culprit is a steel fuel line that wears through from vibration and chafing. Is that correct?

This truck is so eaten up with rust (came from salt belt) that I bought a LOT of fuel line stuff a year or so ago, so that when things started falling apart from rust, I would have the parts on hand.

Now I'm wondering whether I already have the part I'm likely to need.

So far, I have bought:

1. Dorman Fuel Supply and Return Lines

2. Riff Raff Diesel High Pressure Crossover (HPx)

3. Riff Raff Diesel Fuel Rail Crossover (FRx)

So my question is, am I likely to have something to replace the part that commonly leaks on these trucks due to vibration/wear/chafing ... or will I still need to buy another part?

I'm thinking that one of the two lines in item #1 above is the problem child...

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Ford 6.0L Power Stroke Diesel :: Brake Pedal Dead - No Boost For Power Steering - Hose Leaking?

Is there one thing that when broken makes both the steering and brakes lose all power? Does the power steering and hydroboost share a pressure source?

My brake pedal is dead and I get no steering boost, but the master cylinder and PSP are full of fluid. Do I replace both, or replace one first to see if that fixes both? Or could it just be a hose leaking? Not sure how to diagnose this one.

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Ford 6.7L Power Stroke Diesel :: 4th Radiator Leaking At 211,000 Miles?

, 211,000 miles and the third radiator that was put in this truck is leaking!! Has there been a recall This is not right. I haven't even had the truck five years and this will be over 5 grand in radiators. Is a person suppose to budget an extra grand a year if they want to own a ford diesel?

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Ford 6.0L Power Stroke Diesel :: Oil Leaking / Dripping At The Trans

Last night I noticed oil on my driveway. I got up under my truck and it was dripping at the trans. I'm not sure that's where it's actually leaking from because the other side of the oil pan had clean oil on the outside of it. What this could be?

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Ford 6.7L Power Stroke Diesel :: Oil Leaking Out The Side Of Filter

I use motor craft filters on all my fords but I'm considering jumping ship on my 6.7l... Here's why:

Even with a small punch that is just shy of the total length of the filter, I still get a boat load of oil leaking out the side of the filter when I unscrew it. I'm pretty sure the anti drain back valve is still holding oil in the filter mount...which is what it is supposed to do.

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Ford 6.0L Power Stroke Diesel :: 2006 - Bed Plate Leaking?

looking at a 2006 180,000 miles in super condition except for a bed plate leak that was identified by a dealer and quoted $4200 to fix it. Owner elected to not fix.

Doesn't drip much at all, couple drops over the coarse of a day perhaps. What happens if you let this leak go?

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Ford 6.0L Power Stroke Diesel :: Injectors Leaking Despite New Seals?

I have replaced all the injector seals as well as the ball cup seals but when I crank the truck over after a few cranks I see oil bubbling up from the top of all the injectors. When looking at the injectors from the "top" side all looks well but when I use an inspection cam from down below I can see this happening. Any thoughts?

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Ford 6.7L Power Stroke Diesel :: Leaking From Oil Pan Gasket When Used Synthetic

Having issue with synthetic oil (Rotella T6) causing leaks in the 6.7? I'm getting ready for my first oil change and I don't want to have an issue like I did with my 7.3 leaking from the oil pan gasket when I used synthetic.

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Ford 6.0L Power Stroke Diesel :: Transmission Fluid Leaking?

So, had a transmission fluid leak. Couldn't find the leak so I went to a transmission shop. The diagnosis is that a snap ring broke and resulted in a hole in my tranny, something about reverse gear pressures weakly designed snap ring.

Not too happy about this, being that I had thought that the transmission was the strong point of my truck... Is this common?

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Ford 6.0L Power Stroke Diesel :: Oil In Down Pipe Leaking On Turbo

Would there be much oil in the down pipe if the oil deal was leaking on the turbo? I broke it loose to look at it and not much there, one small area that looked like it has had on it..

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Ford 6.0L Power Stroke Diesel :: Oil Leaking - Cam Sensor Replacement

What is the best way to change the cam sensor on these engines? I believe mine is leaking oil based on some general wetness below it and oil dripping off of the bell housing but I can't find an angle where I can see it clearly let alone replace it. Have to remove the power steering pump?

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