Ford 6.0L Power Stroke Diesel :: No Power At Operating Temperature?


Jun 11, 2016

This is my wife's daily driver so I've got to get it done this weekend. 05 Excursion with 04 motor, 95,xxx miles. No problems until Friday. My wife drove to Seattle for a physical therapy appointment for my daughter and when leaving she said it felt like it was idling a little weird. She was at a stop light and when it turned green she could barely move, no power. Called me and everything sounded good from the Edge. Had the truck towed from Seattle to our house, about 60 miles. Idles really rough in drive, smooth's out a bit when in neutral. Starts totally fine when cold or hot, but doesn't start acting up until at working temp. When I say there is no power I mean the truck won't even pull up our drive way that only has a slight incline and is the length of the Excursion.

Only code I get is a P1000, but that is always on the tuner for some reason. I pulled the upper fuel filter and I'm getting fuel. Checked all the fittings I can see and nothing electrical seems out of the ordinary. New IPR and ICP within the last year. Tried disconnecting the EGR and it ran the same, but threw a P0403 and P0405 code. I've tried researching this and can't seem to find anything having to do with loss of power when hot. Sitting in the street in front of the house with the truck running I show an ICP of 750psi IPR of 28% @ 680 RPM VGT is 64.6 and MAF is 44.0. I can hear the turbo whistle, but show 0 boost which I think is normal when no load. I tried pulling into the drive when at temp and the truck was hitting 1000 rpm with pedal to the floor and wouldn't move, shaking and rough the entire time. Before all this my delta on EOT and ECT were under 5*

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I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

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From what I understand of the 6.0 cooling system, the oil is cooled by the coolant and what I'm seeing shouldn't happen if the engine is up to temperature. The obvious fix is to swap out the EOT sensor but I figured I'd ask the experts first. Any thoughts?

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Ford 6.0L Power Stroke Diesel :: 2006 - Replaced 110 Amp Alternator - Can Handle Enough Power?

OK...I ask that you bear with me while I explain my question/issue.

I bought a used 2006 F350 Super Duty diesel last October (Oct 2015) and it has about 124,500 miles on it now. Last week, the power cut out as I was driving home from running an errand. Jumped it and got it back to the house. Suspected the alternator as both batteries tested low (according to AutoZone). Purchased the 110amp alternator and after a few days...I was able to get the alternator installed. AutoZone charged the batteries back up.

Today, I was able to start the truck and drive it around the block in order to make sure everyone was okay - before I took it out on the streets. Got back to the driveway....ABS light comes on, radio shuts off, odometer light goes off, etc. I shut the engine off and let it sit for a minute. Try to start it back up...and nothing happens. Ended up disconnecting both batteries while I ponder the root cause of the issue.

Is it possible the 110amp alternator is not strong enough to handle the power requirements (and that's why the dashboard lights went out)? To the best of my knowledge, there's only 1 alternator. The only "extra" that's installed is the tow/haul package (which I haven't used yet). According to the Ford Parts web site - after I enter the VIN for my truck - the results show a 110amp alternator (heavy duty alternator).

Would exchanging the 110amp for the 140amp be the most logical place to start? Or is there something I missed as a replaced the alternator?

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