Ford 6.0L Power Stroke Diesel :: Running Rough When Cold / No Smoke / Sticking Throttle


Feb 6, 2015

So,I am working on a 2003 F250 6.0 manual trans. all stock. 204,000 miles. I got it not running. Charged the batteries and pulled the 14 codes accumulated by the last people trying to work on it.There were cyl 1,2,5,6,7,8 contrib codes, P0403 and P0405 egr(the egr was unplugged when I got it), P0341 Cam pos., P0500 VSS, P0562 voltage low, P0683 glow plugs, P1378 fuel inj. ctrl., and a P1000. It is on it's second used car lot, no one can fix it and I don't know what they have done.

Cleared the codes, removed, cleaned, replaced the EGR, installed new batteries, and went over the wiring harnesses. I am down to the P1000, an occasional P0405, and random cyl 3, sometimes 2 contrib codes. If I warm it up and clear the codes, I don't get any contrib codes.

I hooked up the Scan Gauge and the ICP is 554-up cranking, starts without any long crank, runs at 644 at an idle, revs up and reads 2404 max. This is sitting in the garage.

The IPR was 14.8 to start off with, running mostly between 29.7 and 38. revving it up. The FMD is steady 48.0. I have run the buzz test both warm and cold- sounds good, no faults found. Have run the KOER and KOEO demand tests, no faults. There is no smoking. I have changed the fuel filters. I have not located an adapter to hook up my fuel pressure gauge.

As it is right now, it starts reasonably well (it's in the 20's here at night). It runs rough until the temp gauge gets to the top of the little thermometer symbol, then it runs better. The turbo sounds like it's operating as expected, nothing weird. Cold it has a rough idle and poor throttle response. Warm it idles well, with an intermittent light "shudder" .

The weirdest thing I find is the fuel pedal, when I rev it up warm, it won't come back to idle right away, takes 10-20 seconds. It also does this shifting. It does not rev up on it's own, and it will stick at any RPM. I did not find a value for TPS on my datastream on my scan tool (Auto Xray Tech scan 7000). When I let off the throttle the IPR and HPOP pressure drop. The truck was hardly driven for the last 7 years (6000 miles).

I have added some Archoil 9100, that smoothed out the warm operation even more, it drives perfectly down the road (300 miles the other day). I sent the FICM (the guys on the other forum insisted my problem sounds like the logic side of the FICM) to Ed, got it back, no change. I took a peek at the IPR, it is shiny and clean, the connector is tight and free of oil.

I removed and inspected the throttle pedal, it's seems clean and operational. It only has the cylinder contrib codes cold, and it is usually only one cylinder, that cylinder changes, first it was 8 a couple of times, then 3, then 2, now 7. Which injector could be bad and there is no smoke.

I guess the biggie here is to get the throttle to stop sticking. It runs better everyday, but the sticking could be dangerous. The rough running cold cold just be this engines normal. The light shudder at idle goes in 3-5 second increments- light shudder-smooth-light shudder-smooth...

View 8 Replies

Advertisement

Ford 6.0L Power Stroke Diesel :: Rough Running Like Missing When Cold / Puffs Of Blue Smoke From Tail Pipe

My truck has been having this issue pretty much since I have had it, but it seems to be getting worse, or so I think.

When the truck is cold, it does not want to move very well. Like it's missing, and it does this until it gets warmer. Also, I have puffs of blue smoke come out the tailpipe when this occurs with it cold.

Injectors? Injector o-rings? Stiction?

FICM volts are good at 46.5v-48v when cranking.

View 6 Replies

Ford 7.3L Power Stroke (1999-2003) :: CEL / Rough Running / Smoke Blowing When Cold

I had been fighting some problems with injectors for several years. I didn't have time to dig into it. I knew what I needed to do, just needed to find time to do it. I honestly thought it was and injector and thought I would have to go to new sticks because I've had so many problems with the remans.

Well I finally had time last week. I pulled the passenger side valve cover and ohmed the injectors. It would be almost impossible to get the leads in the injector while installed the truck. I kept an old valve cover harness, so I cut a pig tail off of it and plugged it into the injectors so I could test. You can see the meter attached to the pigtail in the pic.

To my surprise all four were all right around 2.7 ohms. You need to set your meter so you are getting a reading w a decimal. If you set it to high it will only show a whole number and it is better to have a more accurate reading.

I then plugged the wiring harness back in and tested it from there. The #7 injector gave over 6 ohms. This told me that my wiring harness was bad. I went OE and replaced it. I had a problem w a Dormant valve cover gasket before so didn't want to go that route. After I replaced the gasket and harness all my readings were under 3 ohms. They were all lower than w the old harness.

View 4 Replies

Ford 6.0L Power Stroke Diesel :: 2004 Excursion Running Rough / Smoke Coming Out And Stalling

I have a 2004 Excursion with a 6.0 Bought the truck already studded, EGR deleted, and a 54V FICM. When I bought the truck it had a hot stall, no restart problem. Found the high pressure oil leaks and resealed them by replacing the #3 injector and replacing the top injector seal in the #4 .Oil pressure reads very good now and I drove the truck for a couple weeks problem free.

Truck started smoking (white to gray) and felt like it had a miss. No misfire or contribution codes. Truck failed the bubble test and I narrowed the leak down to the passenger side by removing the banjo bolt

Banjo bolt at the front of the passenger head

Found the #3 injector loose...the copper washer

Copper washer had disintegrated/melted and appeared to be stuck to the side of the injector. Scraped off easily enough, cleaned up the injector and injector cup and reinstalled the injector with new O-rings and copper washer.

Put the truck back together and still smoked the same and still felt like it had a miss. Ran KOER test and found sometimes a contribution code for #2 and sometimes #6 .

Drove the truck to work and it didn't feel down on power...mostly just smoked and rough idle...but on the way home there was a lack of power and just as I pulled into my driveway the truck stalled...wouldn't restart. FICM voltage was good, high pressure oil read over 900, IPR was holding around 40%.

Pulled the secondary fuel cap

Secondary fuel cap to run another bubble test...there was no fuel in it...completely empty. Started to think that I had a fuel feed problem. Hooked up a fuel pressure gauge

Fuel pressure gauge and drove the truck again...pressure wasn't great (45 lbs) but never dropped below 42...not even when it stalled. Pulled the cap again...dry again...yet the truck read fuel pressure.

Research showed that I was possibly pressurizing the fuel system with combustion pressure and that was possibly displacing the fuel from the fuel system. This would explain the run for a few minutes, then stall and no restart for a few minutes...I'm assuming that the pressure would bleed off and the fuel pump would start over.

Still failing the bubble test and still pointing to the passenger side. I pulled and recleaned the injector and cup...new orings

oRings and copper washer. Bubble test again...fail.

Pulled glow plug from #3 , failed bubble test still.
Pulled glow plug from #1 , failed.
Pulled #5 , failed...pulled #7 ...failed.

With no glow plugs in the passenger head I am still bubbling up to the fuel filter housing. Pulled the banjo bolt from the front of the drivers side head...no more bubbles.

View 1 Replies

Ford 6.0L Power Stroke Diesel :: Truck Running Rough When Cold

My truck was running rough when cold, I went to check the ficm voltage while wife was cranking and coolant shot right into the ficm and cooked the sumbitch. Stop laughing that stuff happens to me all the time. Anyhow, got a new ficm and truck wont start. Starter kicks out after a few revs. I ran my own solenoid wire to the starter and it cranks just fine. ficm at 48.5 koeo and cranking, icp 1100+, ipr from 14.8 to around 40%, ...

It takes a few seconds for the cam/crank to sync but it does. I changed the fuel filters and primed it, Got new batteries, and threw a crank sensor for s+g. With the key on and me cranking it using the solenoid wire, it almost starts. But from the key it will kick out after a few seconds. All fuses and relays are good. I hear the pcm also controls the starter, could that have cooked when the ficm went or would it blow a fuse? Diagnosing using a scangauge2 ....

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2005 - Stuttering And Running Rough - Blackish Grey Smoke / Code PO269

2005 6.0 133000 miles... Truck has been stuttering and running rough for about 2 weeks, warms up and is somewhat better. Would stutter in the RPM range of 1600 to 2100 RPM, can push down on accelerator and power through it with no problems. Checked codes and got PO269 Contribution Cylinder 3. Changed all filters and oil change along with a bottle of hot shot secret in the oil. Truck is now blowing blackish grey smoke under throttle and when idling that smells like fuel. No coolant in oil, and no oil in coolant.is the injector shot, or injector sleeve bad?

View 6 Replies

Ford 6.0L Power Stroke Diesel :: 2004 Excursion - Cold Rough Running

When I first start my excursion in the morning, it starts fine, idles fine. If I don't let it sit for about 5mins plus i have this issue. I will start off and it has no power at all. I can barely get up to 20mph. It doesn't seem to want to change gears, I don't hear the turbo spool up. Then all of a sudden it will go to next gear, turbo spools up and it has power again. It is like I said a 6.0 power stroke, its a 2004 excursion with 214k miles.

View 11 Replies

Ford 6.0L Power Stroke Diesel :: Running Rough - Code P0404 - Black / Whitish Smoke Coming From Tail Pipe

Truck started running rough on way home the other day. First gave me P0404 code and would get black smoke along with whitish smoke coming from the tail pipe. I haven't been able to notice or track an amount of coolant loss yet.

Swapped EGR valve this morning and now noticed this once she kicked into high idle (still warming up). About to hook up the IDS, hoping I this is not head gasket .

[URL] .....

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Black Smoke Under Full Throttle

So I started to NM from fort worth texas with my 33" camper blew my CAC pipe four times. Finally got there. In the morning it took longer than expected to start. When it did white smoke. That was replaced with black smoke under full throttle.

I went from elevation of 700 to 8000 Ft. Should I care about black smoke? Meaning should I take it to Ford and get a rental car to get it looked at for our trip home.

96 degrees towing at 70mph with lots of climbing mountains.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2003 - Puff Of Black Smoke If Get On The Throttle Going Down The Road

I have a 03 6.0. I just had all the injectors changed a new fuel pump, spring in the regulator and fuel filters ouch. The truck runs great but I get a puff of black smoke if I get on the throttle going down the road it seem to clear up as soon as the turbo spools up. I that ok or do I need to take it back to the dealer?

View 1 Replies

Ford 7.3L Power Stroke (1999-2003) :: Running Rough / Started Blowing White Smoke

I have a 7.3 that's running rough. Started it the other day it ran alright but started blowing white smoke. Bought a oil and fuel additive i was going to run through it. Came a few days later, it stated up and was real loud and sounding like it was loping. It blew a good amount of white smoke, but it just smelt like real heavy diesel. Now i can only turn it over and it won't start.

View 2 Replies

Ford 7.3L Power Stroke (1999-2003) :: 2002 - Running Rough With Lots Of Gray Smoke

7.3 auto, starts and idles OKAY, drives fine if you have a light foot but trying to go faster than 50mph or more than 2000 rpm and the whole thing has an anxiety attack. Starts sputtering and popping, lots of grey smoke when it runs rough rough, let off the throttle and it MIGHT behave nicely again.

New lift pump, cleaned the pickup tube, fuel bowl fills nice and fast, just had my edge attitude juice tuner removed since it was causing similar issues that went away for the last 2 months, changed my IPR and CPS (had a mechanic test everything when the tuner was taken out, all injectors buzzed good, sensors good)

When this first happened after the initial problem with the tuner was resolved, it did throw the CEL, but I have since been able to get it to come back on, and my buddies OBD2 scanner wasn't even registering my truck when I hooked up... Dare I say PCM is to blame?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2005 - Rough Idle - No Power - Black Smoke?

05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.

This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....

Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.

However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine

Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.

View 5 Replies

Ford 6.0L Power Stroke Diesel :: 2006 - Running Smooth But White Smoke

06' with 85,000 on it started smoking yesterday. When idling , and stopping at red light, and then sometimes it doesn't. Run it this afternoon for about 10 miles, let it warm up. Ran good and smooth didn't smoke when cranked then at the red light it started to put out a little white smoke. Drove back home, pulled egr valve and it did have a little wet on it, the coolant level has dropped some to. I scanned it and it didn't have any codes, no misfires or anything! Is it safe to say that the egr cooler has a small crack in it and its just starting to leak?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust

Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.

2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.

Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.

After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.

I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.

As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.

Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.

View 6 Replies

Ford 6.0L Power Stroke Diesel :: Low Power Before Boost Kicks In / Idling Rough With Blueish White Smoke Coming Out Of Exhaust

I just looked back and it has been since July 7th that my girl has been sitting in my shop. Well this past weekend I finally got her back together and started. It took a while to build pressure but she finally came to life..

While I am thrilled that she is running again i have low power before the boost kicks in and is idling rough with a blueish- white smoke coming out of the exhaust. Once i kick her a little she will get up and go but I've never had the smoke before.

I'm thinking maybe a bad injector???

View 3 Replies

Ford 6.7L Power Stroke Diesel :: 2013 - White Smoke After Rev When Started Cold

I have a 2013 6.7 that I had fully deleted with 5" pipe turbo back and have a H&S Tuner. It was all done approximately 1000 miles ago or so. Recently I noticed after a cold start, after a rev (enough to push out black smoke) I would get white smoke follow the black. I did a light rev today and only white smoke came out after a cold start. I only have 1/4 tank of gas and truck has sat for a week. It sits a lot as it's not my daily driver. This could possibly be just moisture build up!! What are other possibilities of why I'm getting white smoke?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lot Of Smoke On Cold Start

I have a 2006 F350 6.0 diesel with 110K miles. it takes me about 10 tries to get the engine to start. When it finally starts there is a lot of smoke and engine runs really bad. This isn't the case if I have the engine warmer plugged in. After warm up the engine runs pretty good.

My engine light comes on sometimes and will go out other times. I have tried sever attempts at adding injector cleaner with no results. Am weary about taking it to Ford for an analysis. Where to start with repairs? I did take it to Orielly auto and had the engine checked on their scanner. Approximately two pages of possible repairs come up.

View 3 Replies

Ford 6.0L Power Stroke Diesel :: 2005 - Little Blue Smoke On Cold Startup

05, 170k miles. Studded and egr delete but I don't have paperwork on either. Got a pretty good deal on the truck but I have a few questions..

It runs and starts great, warm and cold, with only a little blue smoke on cold startup. but every now and then when idling (say at a stoplight) the engine gets noticeably rougher, not terrible. No smoke. Goes away after 5-10 seconds.

When I remove the oil cap, there is a "puffing" blow by, not constant, and its not enough to blow the cap off if I set it on backwards. Just puffing.

This may be related, but I pulled the starter wire off the drivers side and touched it to the battery to hear how it cranks, and there is a noticeable blip in the cranking, its not 100% smooth.

Don't think I am losing any coolant. Runs great, getting 15MPG. No CEL. I went and had a relative comp. check done, cylinder 7 is the problem. We both are leaning toward there being a valve problem So I pulled the valve cover, now I have a few questions.

1. When I crank the engine over without starting, I can hear a "pfft....pfft....pfft" chug of air every revolution. I pulled the cover to see if I had a obvious rocker problem, but can't see anything because the oil rail is in the way. I'm guessing this air puff is sign of a valve problem?

2. When the truck is running, there is a small, steady stream of oil running down the rail and dripping onto the valve cover mating surface of the head, I think it was at every injector, definitely 2 of them. Was getting dark, so hard to see. Is this normal, or do I have a leak? Truck has updated dummy plugs.

My next step is probably going to be pull the rail, see if there is a obvious problem, then pull the head. And tips for me? Planning on having the HVAC evacuated then pulling the airbox.

View 9 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

View 14 Replies





Copyrights 2005-15 www.bigresource.org, All rights reserved