Ford 7.3L Power Stroke (1999-2003) :: No Brakes Or Power Steering


Nov 28, 2015

I've got an 01 7.3 lariat 4x4 with an 03 7.3 engine in it (long story behind that) but basically I noticed one day I had a hissing underneath my dash and my brake pedal was a little spongy but my truck stopped, well before I could get it to a shop and checked out it went bad. Coming up to a stop sign and as normal hit my brakes and right before it came to a complete stop the pedal shot to the floor and I lost power steering as well as brakes and went rolling out in the road and almost got hit. So it's been parked ever since and I have changed the hydroboost, the power steering pump twice, flushed everything and bled everything and still nothing, can't even find any leaks. What to even replace now or whether to just take it to a shop and spend another small fortune.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering And Brakes / Pump Started Growling

Driving home from movies tonight, I lost power steering and power brakes and the pump started growling. Looked in the reservoir and it was all foamed up. Within the last 20k mi I have flushed the system and refilled with power steering fluid. No apparent leaks at this time. And happened like someone flipped a switch. Fine one turn, nothing the next. What are the chances this is a fluid issue and not a mechanical one? Start with flushing system and adding Mercon V? Or is it likely pump is damaged?

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Ford 7.3L Power Stroke (1999-2003) :: No Brakes / Steering Making U-Turn

Was making a U-turn, and out of no where, had no brakes and no steering.. Not a fun situation to be in....

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Steer - Sometimes Lose All Power Brakes

I've got an E99 powerstroke. Recently it's been getting hard to steer, if not impossible. When I'm parked i can't turn the wheel and it gets better if i Rev the engine up, driving is usually ok and going around corners. It's just low speed, low rpm that it won't.

Also every once in a while when braking it feels like i lose all power brakes. The pedal goes to the floor and the brakes let go, then i can feel the pedal pump back up and i get a good feeling brake pedal again that actually stops well. All this happens within about a seconds time. But the steering is by far the worst.

I just did the power steering flush with atf and it didn't work. I'm thinking i need a new power steering pump, but want to ask here first to make sure. The truck has 290,000 on it, and it never has been replaced to my knowledge. I bought the truck with 147,000 however so it may have been done before that.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Intermittent Or No Power Steer

My 7.3 power steering is acting up. Feels like I am up against a rock. At slow speeds like parking lot maneuvering I struggle to turn wheel. Then all of a sudden I'll get power steering back and wheel will rapidly turn. Freaky.

Brake pressure is fine. They shutter pretty bad even with the new rotors I just put on but they have good pressure. But the steering is intermittent or no power steer.

I saw online to run engine at 2000 rpm and try steering but no change. Still no power steer. There is fluid in reservoir. There is fluid seeping up steering column from steering box. No clue if this is related or unrelated.

How to troubleshoot further. I hate throwing parts at problems before truly diagnosing. Also have pretty aggressive lurching during turns in four wheel drive. It's present on dirt road but worse on pavement. Don't know if this is related or not.

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Ford 7.3L Power Stroke (1999-2003) :: Replace Power Steering Pump?

So, I'm replacing the Steering Box today and read an article that said you should replace the pump at the same time. what do you all think?? I have clear access to it now and they are not all that expensive?? Or are the ford one's bullet proof and leave it alone???

I don't have any leaks and it feels ok I guess..just pushing close to 200K on it.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Need Flush?

I have been noticing my brake pedal is very firm on and off also my power steering seems to get harder to turn than other times. But today i was sitting at a few lights and could hear my power steering pump growling at me intermittently if you want to call it that.

Also sometimes my truck will pull to the left or right then it goes away if i hit the brakes again. I don't see how the hydra-boost system would do something like that. But its not the slide pins because i just greased those along with new brakes and rotors all around at the beginning of winter.

I noticed when I grabbed my fluid lines going to the hydra boost from the power steering pump they seemed to rattle very rough so that makes me wonder if the pump isn't going out. How are the brakes supposed to be on these trucks? nice and soft? rock hard?

By the way truck is an 02 with 144k on it

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Loss Intermittent - New Pump?

I have a 2000 Excursion. This weekend, I noticed some intermittent failure of the power steering where it seemed like the pump was not engaging and then would all of the sudden. Deciding to try to head off a failure, I got a reman unit from Oreilly and installed it this morning. It was fine when I tested, had good brakes and went locked to lock quietly without fuss. Let the house and within a mile, I lost steering and brake assist. I stopped and turned around, but what I am noticing is that at idle, I have no power steering, but when the RPM's are up, I do.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Only Working When Turn It To The Left

My power steering is only working when i turn it to the left. When I turn it to the right i have to get a 1/4 of a turn in until the power steering takes over. So i get under my truck to discover what seems to be a piece of my tranny missing. How screwed am I ???

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Hose

My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Line / Noise Reduction

Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.

Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.

My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering / Refill Reservoir?

I lost a hose in the driver side front wheel well this morning while pulling RV to a campground. By the time I got there and got the RV disconnected, I lost all power steering. I reconnected the hose using a zip tie and have a friend bringing me fluid to refill reservoir.

Is my pump toast now? Can I refill the reservoir and prime the lines and be good to go?

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Pump Camp Keeps Coming Off

My power steering pump camp keeps coming off. Almost like it's got too much pressure. I'm stumped as to why but it makes a mess whenever it comes off.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Fluid Spurting In Left Tire Well

While turning very slow and sharp on the farm, I heard a pop under the hood. I then lost power steering and brakes. I saw power steering fluid spurting in the left tire well behind the tire. Look under hood and saw fluid coming from a fitting on the side of the power steering pump. I have attached a photo....one photo with nothing and then other with a screw driver tip on the fitting.

It appears that the the pressure fitting blew out the side when I turned sharp. It has a nut from which it came (compression of some sort?). I can push the nipple of the fitting back into the nut but I guess the pressure is gone.

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Line Blown?

I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.

I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.

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Ford 7.3L Power Stroke (1999-2003) :: Replaced Power Steering Pump / Gear Box Still PS Bleeds?

I just replaced my power steering pump and gear box and I flushed the system until the fluid came out good. I have done the whole lock to lock and pump the brakes but nothing is getting better.

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Ford 7.3L Power Stroke (1999-2003) :: Hose Seal Leaking At Power Steering Pump

Looking for a write-up on replacing the seals on the hose that leaks at the power steering pump? I replace them once but may of over tightened them. I pour in atf and see it dripping on drivers side of power steering pump. Can I just use regular o rings?

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Ford 7.3L Power Stroke (1999-2003) :: Leaking Power Steering Under The Wheel Arch On The Driver Side

Initially had indications of a leak under the wheel arch on the drivers side.

About 3-4 months back replaced both PS lines and the leak stopped - briefly (maybe a couple a weeks).

Now the leak is back, but what's interesting is I lose more ATF fluid on a single long haul run than I do running round town for 3 weeks. I can't work out where the leak is coming from to identify what else to replace - short of just buying a pump and reservoir and replacing them as I've already done the hoses.

My turbo cooler pipe was hard up against the old PS pipe where it entered the side of the reservoir until I did the replacement hoses. Now I have it out the way but I'm wondering if it's caused some unseen wear or damage.

If I just do the pump to see if that works are the reman units any good out of Autozone or O'reilly's?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Lost Power - Fuse Panel Under Steering Wheel Shorting Out

So I have a 1999.5 F350 diesel and the fuse panel under the steering wheel is acting up. I was driving my truck home the other night and I lost power and my truck shut off. I have had a problem in the past with the #30- 30 amp fuse ( controls the PCM and glow plugs from my understanding) that is under the steering wheel, I replaced the fuse and everything started working normally again. Until the other night when my truck shut off, so I replaced the fuse the truck drove again for 20 feet died again, I was able to hold the #30 fuse and allow my truck to start up again but would eventually killed the PCM and shut off again and would not start up due to what I believe the fuse location shorting it out and killing the power to the PCM preventing me from starting it up again.

I had my truck towed home and charged the battery and it started up fine the next morning. If I push on the #30 fuse my truck the shorts out and kills the power, I do not know if this is normal? The fuse is sitting loose in the fuse holder is there anyway making it fit tighter to prevent it from being so loose? I have read every other post online about the problems and tried everything they have recommended but still can not figure out what was wrong with my truck. I disconnected the fuel filter heater, and also the wastegate solenoid to see if that would prevent the truck from shorting out if I pushed the fuse it did not work.

What the problem could be causing the #30 - 30 amp fuse to be shorting out preventing everything from working? Or how to test the fuse panel and all the relays?

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Ford 6.0L Power Stroke Diesel :: Alternator Warning Light And Lose Power Steering Soon After Brakes Got Stiff

I just wanted to share with you all a cautionary tale about belt tensioners and idler pulleys. I am now a firm believer in installing the aforementioned items when you replace your drive belt. 15000 miles ago I replaced the drive belt and didn't heed the warning of some here on the forum.

For the last month or two I have noticed what sounded like road noise which I dismissed because I had just had new tires installed that had a more aggressive tread pattern than my previous tires, I also noted that the ECT had been a bit higher than normal, like running in the high 190's to low 200's on average.

Well while driving today I get the alternator warning light and lose power steering and soon after the brakes got stiff, this was followed by ever increasing ECT which got to 242* before I could get it off the road and shut down. It is too early to tell if the noises and the ECT temp rise were the result of this tensioner going out...

For what its worth the only tools required were a 10MM end wrench and a bit of skin to get the job done.

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Ford 7.3L Power Stroke (1999-2003) :: No Brakes On Interstate

My husband is on the interstate on his way home from work. His brakes went out, completely!!! No e-brake either! he replaced master cylinder about a month ago, brakes worked ok for about a week and started messing up again. Now he has no brakes what-so-ever... is there anything he can do to get home safely? I believe he has hydroboost unit.. he mentioned before a tiny leak from ps pump... brake pedal goes all the way to floor... no stopping..

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