Ford 7.3L Power Stroke (1999-2003) :: Quit While Driving At 40 MPH


Apr 21, 2016

I have a late 99 f350 psd with 94k miles. I have had it a little more than a year. It has been a great truck until last night. left my parents place drove up the road about 40 mph and truck just died. I tried to restart with no luck. I don't have a scanner to pull codes, but I immediately thought cps. I went to town and got one, replaced it and had no change. Still crank, no start. I thought maybe fuel so I drained the bowl and pulled the filter. I found the previous owner had torn the bottom oring on the filter when he installed it.

Part of the oring was laying on the bottom of the fuel bowl and part of it was still in the filter oring groove. I removed all the 2 chunks of oring and reassembled the filter and primed the bowl. Cranked the truck, still no start. I unplugged the icp sensor and after cranking a few seconds, the truck coughed. I tried starting again and it fired up. So I shut it off and plugged in the icp again and it restarted no problem. Is that an indicator the icp sensor is shot? Or is there another problem I need to dig into.

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Ford 7.3L Power Stroke (1999-2003) :: Quit Just Like Ran Out Of Fuel

Thursday coming home my 7.3 quit just like ran out of fuel, changed fuel filter still no run. Changed hpfp engine turns over no run. Temp 70 in my garage, batteries good, one small squirt either engine runs great, No check engine light, nothing. I need my truck..

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Ford 7.3L Power Stroke (1999-2003) :: Power Windows And Radio Quit Working

On my 2003 powersteering the windows and radio will just quit working. Then they will come on again. Maybe in and hour or a day or a week. Where do I sart.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Just Quit While Running 70 MPH

Traveling right now. Limited access to FTE.

On the way to the airport this morning at 4:30 am, the engine simply did while running down the interstate. Absolutely no symptoms leading up to it. Turns over fast but will not start. White smoke from tall pipe while trying to start.

I unplugged the fuel bowl heater and checked the IPR tin nut and the ICP sensor connections... Nothing obvious.

Problem was CPS and the engine is now running fine again.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Quit Running Without Warning

I have a 2000 F350 super duty 7.3 turbo diesel. It has 189 000 kms or about 150 000 miles. I have had problems all winter with my engine. I can drive it for days and then without warning she quits. She will not start right away but sometimes, if I drain the fuel filter and try her she fires right up and runs for about 10 minutes then quits again. If I wait a few hours, while waiting for a tow truck, she may start and again run for days but she may not...

I have a good friend who is a mechanic, and a cracker jack at it, but he is dumfounded as to what the problem is. She does not show any codes and my buddy has a computer analyser.

So far he has done what others have suggested including changing, Crank Sensor, IPR sensor, ICP sensor, new Lift pump, Fuel pressure regulator, and removed emptied and cleaned the fuel tank and suction lines.

All this to no success. Now we have run out of thoughts. All week I drove her without problem till yesterday when she quit again. There is no set time, weather condition or anything to suggest a problem so I reach out for a solution. The truck is in mint condition and very, very, far from being condemned but this is frustrating.

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Ford 7.3L Power Stroke (1999-2003) :: Cranked For About 10 / 15 Seconds Before It Sputtered And Tried To Start But Quit

A lady friend of mine got a '99 7.3 CCLB auto dually in a divorce. She doesn't drive it but starts it once a week and yesterday it wouldn't start. It cranked about 10/15sec (after waiting for WTS light to go out) before it sputtered and tried to start but it quit. Then it cranked another 10sec or so and the batteries died. It was about 85deg so it should have started w/o GPs.

Watching the voltmeter, GPs seemed to draw current. There's a lot of corrosion on both batteries so I know that needs to be cleaned up. Assuming the batteries aren't shot, after cleaning the corrosion, is it safe to hook jumper cables to a car to charge the batteries, but disconnect the jumper cables before starting the truck? Or should I use a plug in AC charger? I've never jumped a dual battery vehicle - not even my own 7.3.

She wants to sell it but it's in pretty rough condition - possibly normal for that age with 160K on a work truck. It was used in a business she had with her ex. The valley of death has some wet fuel in it and there is a film of diesel on the fuel bowl, fuel lines and wiring in the vicinity. I could smell the fuel before I opened the hood or tried to start it and it hadn't been run in a week. She says it runs fine and uses no oil but is always rough to start. It rolls rather than barks to life. It's bone stock with flat factory downpipe and airbox.

The engine cover is missing. Connectors and wiring on top of the valve covers appear new. She looked up the value and says it books for $7200 on KBB in its current condition. It was always parked in the sun here in Albuquerque and it shows. Body looks good as far as no rust or dents, but the white paint is faded (flat looking) and the blue interior is also pretty rough with 40/20/40 front seat and cracked dash. If I get it running I'll post it in the for sale section if she doesn't find a local buyer by then.

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Ford 7.3L Power Stroke (1999-2003) :: Tach Quit Working - Warning Lights Staying

Well today the tach was not working at all and the check gauge, check engine and glow plug lights are staying on. Truck runs and starts great, everything else seems to work except the trans temp gauge. Did a search for the GEM and could not find anything that indicates the GEM controls the tach and warning lights.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck - Brake Light Quit Working

I recently had my fuel gauge stuck on full and at around the same time, my left rear brake light doesn't work. I do have LED brake lights in the rear so I am not sure if that changes anything. I thinking something with a ground or is it possible that these aren't even related.

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Ford 7.3L Power Stroke (1999-2003) :: 2007 F350 - Four Wheel Indicator Lights On The Dash Quit Working

My truck is a 2007 F-350 DRW. I'm not sure when,because I don't use it much in Texas, but My Four Wheel Indicator lights on the dash quit working. I don't see them in the dash at startup either. I'm not sure if the four wheel drive is coming on at all. There is probably a way to check that without driving off into a mud bog, right? Anyway I have looked for blown fuses etc, no luck yet. (15amp#33 under dash and 30amp#3 under hood). These are according to my manual.

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Ford 7.3L Power Stroke (1999-2003) :: 1 - 2 Second Power Loss While Driving

I have been getting about a 1-2 second power loss while driving. happened last friday when at a stop light, pressed the pedal and started to go then it dropped out for a second or two and then caught right back up. only cut out twice in 10 minutes then ran fine for another week. This friday oddly enough , it happened again while driving down the road. happened about 5 different times in 10 minutes, then back to normal. I replaced the passenger uvch with dorman, but not driver side a couple of months ago . Does this sound like the other uvch, or tps?

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power While Driving And Won't Start Back Up

I have a 2000 f350. Lost power whole driving and won't start back up. I have checked all my fuses and relays several times. Have no power to the fuel pump. Tried running a hot wire straight to the pump and still nothing.checked my emergency cur off switch and there is no power there. Also my WTS light isn't coming on now. Tried checking the heater bowl and no power there.

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Ford 7.3L Power Stroke (1999-2003) :: Power Loss While Driving With Cruise On Or Accelerating

My issue can be while driving with cruise on, or accelerating, the truck just losses power, then recovers. At idle, the rpm can, but not always, fluctuate.

There is no "misfire" when it happens, but it just falls on its face. I have NO diagnostic tools, and my injectors are not stock, so I am unable to unplug my DP.

My thoughts are to unplug the ICP and give that a shot? Meanwhile, I will put in a order for a elm327

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Ford 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving

Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.

Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.

I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.

Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.

If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Running / No Power After Just Driving A Block Or Two

I have had this happen twice now. Starts fine, idles fine, then either sitting or just driving a block or two it starts running very rough, no smoke that I remember seeing, and now no power. Barely makes it up a hill. The first time I thought is was related to the heavy rain the night before. I had the tow truck coming and decided to try it again, this was after a few hours sitting. Ran perfectly. The second time, no wetness/rain, pulled away from the house and in a block or two, same thing ... rough, no smoke, no power. Pulled back into driveway, turned off for a minute, restarted and ran fine. Ran perfect today. What is the best injector cleaner to use in the fuel?

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Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power And Overheat When Driving Hilly Area?

Been a while... Problem today while towing... I was in some hilly areas but nothing too .. I was pulling an unloaded trailer and experienced a significant loss of power and overheating. Engine started getting hot (almost to red) and then the transmission came up in temp. Made it to a rest area and all cooled down within 2 to 5 mins... but the strange thing about the power uphill is that it is happening at slow speeds as well... boost seems normal. Recently did the injector cups, so the thermostat is new (motorcraft), coolant is new, and put new o-rings on injectors.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F550 Loses Power And Will Die After Driving Less Than A Quarter Mile

The last couple of days with the temps in the 50's, my 2000 F550 with a 7.3, will start normally and idle fine. When I try to drive it, I get less than a quarter mile and it just looses power and will die.

If I flutter the pedal, sometimes it will keep running, very poorly. And when it does this, it is putting out blue smoke. After it does this, it will run fine. Just like nothing is wrong.

What do I look for, or is this normal. I have had the truck since last October and this is the first time it has acted like this.

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Ford 7.3L Power Stroke (1999-2003) :: While Driving F250 Start Chugging / Lose Power And Shut Off

I have a 99 F 250 7.3. It runs fine at idle even for a long time. When I drive around the block a couple of times it will start chugging and lose power and shut off. I have been mixing fryer oil with the diesel. I changed the fuel filter, oil change, crank sensor and fuel pump. I added 15 gallons of diesel and diesel treatment. Pulled fuel filter and bowel is full I'm not sure where to look next.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Was Shutting Off While Driving

Last week the engine in my truck was shutting off while driving. Happened to me 3 times over the course of two days. The first couple of times, the engine was dead for 3-5 seconds and then the engine would come alive and drive normally again. The third time was about a 10 second event...same result, engine refired on it's own and drove normally. I was in motion all three times so the engine restarts all occurred before I was able to bring the truck to a complete stop.

No check engine light...(I didn't pull any codes because I didn't have my laptop with me). So, I decided to try a new CPS. I had one in my glove box since 2003 so in it went. It replaced a black CPS that I purchased from Riffraff about 100k miles ago. The new CPS seems to have done the trick. I've driven about 500 miles since the swap and the symptom has not returned. I wonder how long this one will last. It's a Ford replacement part so maybe I'll get another 100k miles...

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Ford 7.3L Power Stroke (1999-2003) :: Died While Driving - Won't Start Now?

i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.

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Ford 7.3L Power Stroke (1999-2003) :: Shutting Down At Idle Or While Driving?

So I have this intermittent problem of the truck shutting down on its own when in idle or idling along in drive I immediately put the truck in N, turn the key and she starts right up again.

Does not do it at speeds, just in idle. The "check gage" and "battery" light are the only dash lights on after a shut down.

Where do I start?

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Ford 7.3L Power Stroke (1999-2003) :: Engine Surges When Driving

I have a 99 7.3 with 40,000 on a rebuild,injectors I don't know they do pass a buzz test. What happens is when driving say at 30 mph and I am not needing to give it throttle but i don't back all the way off the peddle sort of at a neutral point my engine will sound rough and seems like its not hitting on all cylinders.it runs great when i give it fuel and idles fine its just the point in between it runs erratic.last year when chasing a no power problem. I did rebuild the ipr, new fuel filter, icp and harness,cps and what fixed it was new fuel pressure regulator (brass was gaulded and causing fuel pressure to crash). No mods other than a bullydog tuner that never goes past #2 setting. I do have a auto ingenuity scanner, what to look for or already know what my issue is.

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