Ford Aerostar :: Fuel Pump Replacement Through Floor
Mar 10, 2012
I seem to remember a old post but I can't find it! Someone replaced the fuel pump by cutting a hole through the floor.
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Mar 10, 2012
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Ford Aerostar :: Power Steering Fluid Leaking - Pump Replacement?
Proud owner here of a '96 3.0L RWD Aerostar Utility Van with about 138k miles, and leaking power steering fluid. At this point I'm replacing fluid from zero every time I have to drive it which is about once a week. I've located the leak and it seems to be coming from the pump/reservoir around the pressure hose. The hose is loose as in i can move it around a bit, but from what I've read, this is normal and the hose is supposed to be like that. I figure that at this mileage, with so much air going through the pump, all the crazy squealing and whining it does even when full, at this point it probably makes sense to replace the whole pump while I'm in there, as opposed to just doing the reservoir. Anyway, I'm planning to do this in a couple of weeks, and have some questions...
1) The pump - I've read on this forum that the best way to go on brand of the pump is Motorcraft.
2) Hoses - I'd like to replace the hoses coming out of the pump while I have this thing all taken apart, but I'm not exactly sure what parts to get. I know one is the pressure and one is the return, but there are variations of each based on the research I've done. The parts on the Napa site have different descriptions like "with switch port", "without switch port" "56in hose" "26in hose", and so on. Which ones I need, specifically the ones connecting directly to the pump? I havent been able to find anything in my research online, in Haynes, or Chiltons manuals.
3) Washers - Whether or not I replace the hoses, should I replace the washers at the connection point? Chilton's seems to recommend replacing them. Will they come with the new pump?
My local auto parts shop has the pulley remover/installer for me to rent so I've already got that squared away. I'm pretty sure I've covered all of my bases otherwise.
Ford Aerostar :: Fuel Pump Secondary Circuit Failure
I got a code for Fuel pump secondary circuit failure, how do you fix it? 1990 Aerostar 4.0 2wd with A/T and A/C
View 14 RepliesFord Aerostar :: 1995 - Cranks But Won't Run - No Fuel Pump Power
My issue. 95 short Aerostar, Vulcan engine, A4LD trans. Just got it last week. Bought a new trans and when I went to pull the van into the shop, it wouldn't start. Cranks but won't run. First thing I checked is fuel pressure, got zero. Pulled the kick panel and found the inertia switch, but the harness for the switch is getting 1.8 volts with the key in "ON" and the same with it in "START". IIRC it should be zero in RUN after a second or two (if the engine isn't actually running, that is), and 14 in START.
Checked all fuses in the panel by the steering column, they're good, and switched around the 3 relays by the battery. No good and I don't hear the FP relay when I turn the key. For now I'll run wires directly from the battery to the pump, just til I get the trans done, but it needs to be fixed anyway because I plan to make this van a DD. Here are my questions:
-Is there a second fuse panel I didn't find?
-Could this be a computer issue? If it is, would the computer fuse be blown?
Ford Aerostar :: Fuel Pump Humming Noise When Turn The Key On And While Driving
Is it normal in these vans to here the fuel pump humming? I hear it when I turn the key on and while I am driving. It never gets quiet.
View 3 RepliesFord Aerostar :: 1996 - Intermittent Strange Sound Coming From The Fuel Pump?
Having an intermittent strange sound coming from the fuel pump from its normal whine at start up to a gurgling sound almost like you are blowing back through the fuel line back into the tank. Going on a 300 mile trip, should I hold off?
Btw: it's a 1996 Aerostar 3.0L
Golf IV / Jetta IV :: Fuel Gauge Not Correct After Fuel Pump Replacement
I recently had my fuel pump replaced in my 2005 GTI ... twice. Both times, the fuel gauge no longer shows a full tank, and doesn't show empty tank correctly. Is there some way to reset the gauge? Is the pump somehow tied to the gauge, or did the mechanics mess the float up when they changed the pump? Sadly I had it repaired somewhere other then the dealer.
View 1 RepliesFord F-150 (2004-2008) :: Fuel Pump Module Falling Apart / Replacement?
So the fuel pump module on my truck is falling apart, and I figured I might as well replace it....
View 10 RepliesFord Ranger / B-Series :: Misfire Over 65 MPH - Not Starting After Fuel Pump Replacement
I've got a 2000 ranger w 158k miles, been having issues with a misfire over 65mph, and it's been throwing a check engine O2 sensor code. One of the probable reasons for the O2 code read low fuel pressure... so my husband got the bright idea of replacing the fuel pump.
That turned out to be a big story in and of itself. BUT we got it replaced with one that works, however.... now it won't start!!! You have to pump the gas and like crazy and hope that it'll start, it will eventually... but not without a bunch of coaching.
Once it's running, it's running ok. The first day after replacing the pump it was AWESOME, ran like it used to years ago, no misfire, smooth as could be, no rattle, no check engine light. But it all came back it's misfiring again, rattling when you accelerate, and the check engine is back on. I haven't had a chance to go run and get the codes ran again, maybe tomorrow I'll be able to do that in between errands. Oh, and we are gonna replace the fuel filter at some point in this week...
Ford Excursion :: Bad Fuel Pump Relay / Fuse Panel Replacement?
- Fuse Box - Part # 3C7T-14A067-DC Engineering Number on white label.
- Ford Dealer Part # 3C7Z-14A068-DB
I have a 2004 Ford Excursion 6.8L 4x4 that has a bad fuel pump relay. I am looking for a used replacement fuse panel.
Of all these number and letters which of them tells me the real part number? Does the last two letters mean anything "DC" or "DB"?
So I don't get one for a diesel, what is the prefix for the diesel? I am assuming the 3C7T is gas and the year model?
Also, will this fuse panel interchange with a F250/F350 6.8L or do I need to stick with a fuse panel from an Excursion?
Ford Ranger / B-Series :: 1988 V6 Won't Start After Fuel Pump Replacement
I have a 1988 Ranger 2.9 V6 that sits most of the time. The fuel pump quit working so I removed the bed and replaced the pump in the tank and the inline filter near the engine. I did not replace the inline high pressure pump because it still made a humming sound so I assumed it is working. Now when I turn the switch on I hear both pumps working but the truck will not start. It seems like it wants to fire or fires for just a second but just wont completely start. Is the system supposed to be primed and if so how?. I suspect a fuel problem but I dont know how to check pressure or check to see if fuel is getting to the engine. What to do next?
View 6 RepliesFord Excursion :: Fuel Gauge Sender Quit Working - Pump Assembly Replacement?
The fuel gauge sender quit the other day so Im replacing the pump assembly. I believe in replacing fuel and ignition related parts with factory equipment. So I was going to get a Ford Motorcraft pump, but my wife checked for one through her work(local parts store). The counter guy found one that said original equipment, called them and was told "It is the same pump that gets installed on the assembly line". Well it came in today and its a Delphi. I was expecting a Ford pump. I associate Delphi with GM and I know GM pumps go out all the time. I know Ford pumps go out too, but I know several people with GMs that have replaced pumps multiple times within 100000 miles. Is Delphi worth taking a chance on?
View 6 RepliesS-10 :: 03 Zr2 Stalled And No Power After Fuel Pump Replacement
So, the fuel pump was replaced in june after the tank was run dry and it wouldnt turn over. Everything went fine with the pump replacement, except for the lights were dim and there was a short in the taillights after the battery was put back in. I found a severed wire to the taillights, which seemed to fix some of the problem and was going to replace the bulbs for the dimness that night. Drove to work then was going to drive to the grocery store with the girlfriend and when we pulled out of the driveway the truck stalled. We restarted it and it stalled and turn on 2-3 back to back before losing all power. Took the bed off to see if i missed anymore wires but everything looked fine. We pushed it into the garage and when i went to put it into park, the lights flashed and went off. What could be causing this?
View 2 RepliesCherokee :: 1995 GCL - Air Bag Light On After Fuel Pump Replacement
After my 95 GCL wouldn't start and was towed to Jeep dealership, the problem was diagnosed has the fuel pump. I went to pick up my Jeep. Started and ran beautifully..but I noticed the air bag light was on, and wasn't that way before it wouldn't start. Went back into dealership and told'em..they told me nothing they did would have any bearing on the air bag or the dash warning light. What could have happened to cause this problem? I have re-booted the electrical system (more than once) by disconnecting the battery.
View 1 RepliesPassat (B5) :: Lost Of Mileage After Fuel Pump Replacement
I changed my fuel pump cause it died and now my mileage is about 100 less per tank? What could it be.
View 2 RepliesSuburban :: 99 - Engine Turns Over But Doesn't Start After Fuel Pump Replacement
Just replaced the fuel pump in my 99 Suburban. Replacement is an AC Delco unit. When I tried to start it, nothing. Engine turns over but doesn't start. Checked all connections and getting voltage down to new harness. replaced relay from GM dealership and also fuel filter. I used to hear the old pump prime when turning on the ignition but don't hear anything with the new pump. Could it be a bad pump out of the box?
View 1 RepliesPrius (Gen 2) :: Loss Of Fuel Economy After Electric Water Pump Replacement
After my electric water pump was replaced under the recall my mileage went from 45 mpg to about 30 mpg. Part of this might be due to new tires and cold snowy weather (CT !) but I have never seen such a drastic drop in performance (2005 Prius).
View 12 RepliesFord Aerostar :: Back Glass Replacement?
I recently came home to a shattered back window on the lift gate. We were gone on vacation for a week and I didn't notice it for a couple days after we were back. The van was backed up to my second garage door. Not really sure how it happened. Nothing was taken from the van and I live in a pretty decent neighborhood, so I don't think it was vandals. Only thing I can contribute it too is the heat (it had gotten pretty hot in WI while we were gone).
So I'm in the process of replacing it. After a pretty good search I was able to obtain a used window from a junk yard. The glass is in good shape but it is missing 3 of the 'studs' that are imbedded in the rubber molding. I have the 3M Window Weld butyl 'tape' (3/8") to seal/adhere it to the fiberglass. Will the remaining studs plus the tape be enough to permanently keep the window in place?
If not, I can salvage the studs from the old molding but then I have to figure out how to glue it to the new window. I'm not sure what I can use to do this. I've considered JB Weld, Epoxy, super glue or something like rubber cement. It looks like the old studs were ripped straight out leaving kind of a void in the hard rubber molding. The bottom of the void is I believe rubber (not glass).
Ford Aerostar :: 1995 - Outer Tie Rod Replacement
I was wondering how do i replace the outer tie rod on a 95 ford aerostar awd 4.0L. I have enough for the parts but not extra tools. Need a tutorial on how to do it?
View 6 RepliesFord Aerostar :: Water / Coolant Pump Failure
This is an update to my Heater Hose to Water Pump Failure post. As it turns out, the water/coolant pump seems to have failed at the same time as the heater hose. I think Ford secretly installed an internal time mechanism to deconstruct certain parts at the same time.
Anyway, in desperation I took the van to the local Ford dealer for an inspection. NOTE: I don't trust most of the locally owned small time shops and national franchises. Half of the time, they don't know what they are talking about.
They said the water pump is toast. And I already knew that! Then they said, because the water pump is attached to the front timing chain cover, they need to replace the gaskets there also, and also the oil pan is attached to the front chain cover, so that needs done, and then they said the radiator is also leaking. What!!!
Then they asked if I would be interested in buying a new or used vehicle. This tool works great. Mine happens to be a left hand fan. The tool is used with the handle on the left. This tool is used to hold Water Pump pulley stationary, while unbolting the fan assembly.
Tomorrow morning is when I finally replace the water pump. Not a lot of tool are needed, except for the stubborn fan clutch. Sockets: 8, 10, 13, 17, except a 22 mm open end wrench for the fan clutch.
Ford Aerostar :: Code 9 Flashes - Electrical Replacement?
What's inside that electric clutch? Mine will not lock up. I checked the sensors, the solenoid resistance - all good. Hotwired the thing to bypass the control module - no avail. It flashes a code 9 which is a mechanical problem but I was told that the clutch is so simple there is nothing that can be broken. Does it have some kinda lining that can be worn?
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