Ford F-150 (2004-2008) :: Fuel Pump Module Falling Apart / Replacement?


Nov 8, 2012

So the fuel pump module on my truck is falling apart, and I figured I might as well replace it....

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Ford F-150 (2004-2008) :: Fuel Pump Driver Module

I have broken alum housing it looks bad , but still works. I can get two after market from rock auto for one 50.00 and anther for 60.00, the dealer is getting 160.00 what do I do?

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Ford F-150 (2004-2008) :: Truck Running Rough / Clunky Like Not Getting Gas - Fuel Pump Module?

First it was the whole spark plug debacle. Now it's the "fuel pump module". Story starts a several months back. On a moist day I was headed out and the truck ran very rough, "clunky", like it wasn't getting gas. After 15 miles and a stop truck ran fine. Didn't think much of it and truck ran fine for month or so. I was then away for a couple days and came home to find my truck wouldn't run (started briefly then died). Local mechanic thought it might be a fuel pump issue but then got truck running thinking it might have been a delayed inertia switch in front panel (I had hit a deer a week or 2 prior). Again, not thinking much of it continued to drive truck with no issues for awhile. Then one rainy morning on my way to work the truck was running very rough and "clunky" again. It died several times and finally for good.

After getting it towed to the mechanics, he figured the fuel pump was finally shot. The end to my long story is it was the fuel pump module (luckily a lot cheaper fix than the fuel pump) - half of the housing was gone (corroded away) adn moisture was shorting the pump electronics. Why, if this module is half encased in plastic do the engineers feel the need to encase the other half in metal (appeared to be cast aluminum)??!!????!! Of course it makes sense to have an electrical unit that is mounted underneath the truck where it can collect all the moisture, snow, salt from the road encased in a corrodable metal housing. No no, don't put it all in plastic, just half of the unit. MAKES PERFECT SENSE!! I thought to be and engineer took some sort of brains and common sense. Must be not at Ford. I can't be the only one with this issue and wondering WHY!!! - it must be widespread??

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Ford F-150 (2004-2008) :: Airbag Light Flashing - Control Restraint Module Replacement

2004 f150 - Airbag light was flashing. Received recall letter. Dealer replaced a wiring harness. Dealer did not confirm functionality of airbag prior to leaving shop. Light continues to flash. New diagnostics from dealer says error code 1885 - the control restraint module needs replacing in P&L. Does the code match the fix? Can a novice mechanic replace the module?

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Ford F-150 (2004-2008) :: 1998 - Fuel Pump Can Be Heard Running But No Fuel Gets To Engine

5.4 L, Engine runs if primed at the intake. Fuel pump can be heard running but no fuel gets to the engine. Truck is mint and being sold real cheap due to this issue.

Fuel Pump? Filter? Both? I haven't seen the truck, a friend is considering buying it and rolling the dice it is a quick fix. Fuel is in the tank .....

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Passat (B6) :: Changing Fuel Pump Module?

How difficult is it to change the fuel pump module?

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Ford F-150 (2004-2008) :: No Start - Fuel Pump Don't Run?

I have a 2004 f150 fx4 no start.fuel pump doesn't run. I have power at pump connector but the ground has high resistance.did visual on harness and connectors nothing found.I don't have access to a diagram to chase it any further.?

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Prius (2004-09) :: 2008 T6 Dies During Water Pump Replacement

I have a 2008 Prius T6 that I took in for routine oil change at Big-O tires. They called and said water pump was leaking badly.

Pump replaced 2 hours later, but they cannot "burp" car because it won't start. The hybrid battery is apparently too low (1 purple bar) and after repeated attempts it's dead (one vertical bar on display). I've never seen this happen before... I've seen the car battery die (after leaving lights on) but the hybrid battery has never gone low.

Big-O calls and says,

(1) We've replaced pump before and never seen this happen
(2) We called Toyota and there is only one high-voltage charger in the region... we don't know where
(3) Toyota said nothing is wrong with the car, it just needs a charge
(4) Toyota said we did nothing wrong

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F Series :: 2002 F150 4.6l - Fuel Pump Module Location On Truck?

My brothers 2002 F150 4.6l has a starting problem of when he shuts it off it will be hard to start sometimes. If he lets it sit for a while it will start right up. I did a search a looks like the fuel pump modules are subject in these trucks. The search also have them mounted on a cross member by the spare tire, this truck does not. My question is where is the fuel module located on the truck?

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F Series :: Crank No Start - P1233 Fuel Pump Driver Module

I know this has been an issue for awhile and many may know about it but many probably don't. The issue is dirt and salt debri etc get packed behind the Fuel pump driver module rot it out and without warning you have a crank no start or worse it dies going down the road then you and the family are stranded or worse while towing on a trip. I made a video on how it happens and how to fix it with the solution Ford came up with. It is worth checking even if you don't seem to be having any issues yet......

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Ford F-150 (2004-2008) :: Brake Pedal Keeps On Falling?

My 2004 F 150 the rubber piece that goes on my brake pedal keeps on falling off after I put it back on looked it over today and did notice it does have a good size tear in one of the corners....Can I get a replacement one of these? all I need is the rubber that goes on the pedal....Would I have to go to the dealer for it?

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Ford F-150 (2004-2008) :: Buzzing Noise Coming From Fuel Pump But Not Enough Power To Turn Over

I have a 2005 F-150 supercrew 4.6L with appx 127,000 miles on it. Back in December i took the family to a drive in movie and left the ignition turned to the on position. I jumped the battery and drove a few miles home. The next morning when i tried to start the truck it would not turn over. There was a buzzing noise coming from the fuel pump but not enough juice to turn the truck over. This has happened a few times in the last couple of months but will jump and run fine for weeks at a time. I've taken a 2500 mile round trip to Texas with no issues. I took a 200 mile trip this past weekend and now it will not start. I'm thinking it could be the fuel pump relay? I went to the parts store and bought a relay but it's not the same size as the one in my Haynes Manual. The part from the store is the same size as the bigger relays in the kick panel fuse box but does not match any of the plugs. According to my manual the fuel pump relay should be a smaller relay.

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Ford F-150 (2004-2008) :: Code P1237 - Fuel Pump Secondary Circuit Failure

ok i was just driving my 2004 ford f150 truck and it stopped running. I turned the key and it started back up again and then while on idle it stopped again. I took it too auto zone and it showed a code of p1237 which as far as i can see says fuel pump secondary circuit failure. does that mean i need a new fuel pump and how hard is it to replace.

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Golf IV / Jetta IV :: Fuel Gauge Not Correct After Fuel Pump Replacement

I recently had my fuel pump replaced in my 2005 GTI ... twice. Both times, the fuel gauge no longer shows a full tank, and doesn't show empty tank correctly. Is there some way to reset the gauge? Is the pump somehow tied to the gauge, or did the mechanics mess the float up when they changed the pump? Sadly I had it repaired somewhere other then the dealer.

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Ford Aerostar :: Fuel Pump Replacement Through Floor

I seem to remember a old post but I can't find it! Someone replaced the fuel pump by cutting a hole through the floor.

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Ford Ranger / B-Series :: Misfire Over 65 MPH - Not Starting After Fuel Pump Replacement

I've got a 2000 ranger w 158k miles, been having issues with a misfire over 65mph, and it's been throwing a check engine O2 sensor code. One of the probable reasons for the O2 code read low fuel pressure... so my husband got the bright idea of replacing the fuel pump.

That turned out to be a big story in and of itself. BUT we got it replaced with one that works, however.... now it won't start!!! You have to pump the gas and like crazy and hope that it'll start, it will eventually... but not without a bunch of coaching.

Once it's running, it's running ok. The first day after replacing the pump it was AWESOME, ran like it used to years ago, no misfire, smooth as could be, no rattle, no check engine light. But it all came back it's misfiring again, rattling when you accelerate, and the check engine is back on. I haven't had a chance to go run and get the codes ran again, maybe tomorrow I'll be able to do that in between errands. Oh, and we are gonna replace the fuel filter at some point in this week...

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Ford Excursion :: Bad Fuel Pump Relay / Fuse Panel Replacement?

- Fuse Box - Part # 3C7T-14A067-DC Engineering Number on white label.
- Ford Dealer Part # 3C7Z-14A068-DB

I have a 2004 Ford Excursion 6.8L 4x4 that has a bad fuel pump relay. I am looking for a used replacement fuse panel.

Of all these number and letters which of them tells me the real part number? Does the last two letters mean anything "DC" or "DB"?

So I don't get one for a diesel, what is the prefix for the diesel? I am assuming the 3C7T is gas and the year model?

Also, will this fuse panel interchange with a F250/F350 6.8L or do I need to stick with a fuse panel from an Excursion?

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Ford Ranger / B-Series :: 1988 V6 Won't Start After Fuel Pump Replacement

I have a 1988 Ranger 2.9 V6 that sits most of the time. The fuel pump quit working so I removed the bed and replaced the pump in the tank and the inline filter near the engine. I did not replace the inline high pressure pump because it still made a humming sound so I assumed it is working. Now when I turn the switch on I hear both pumps working but the truck will not start. It seems like it wants to fire or fires for just a second but just wont completely start. Is the system supposed to be primed and if so how?. I suspect a fuel problem but I dont know how to check pressure or check to see if fuel is getting to the engine. What to do next?

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Ford Excursion :: Fuel Gauge Sender Quit Working - Pump Assembly Replacement?

The fuel gauge sender quit the other day so Im replacing the pump assembly. I believe in replacing fuel and ignition related parts with factory equipment. So I was going to get a Ford Motorcraft pump, but my wife checked for one through her work(local parts store). The counter guy found one that said original equipment, called them and was told "It is the same pump that gets installed on the assembly line". Well it came in today and its a Delphi. I was expecting a Ford pump. I associate Delphi with GM and I know GM pumps go out all the time. I know Ford pumps go out too, but I know several people with GMs that have replaced pumps multiple times within 100000 miles. Is Delphi worth taking a chance on?

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S-10 :: 03 Zr2 Stalled And No Power After Fuel Pump Replacement

So, the fuel pump was replaced in june after the tank was run dry and it wouldnt turn over. Everything went fine with the pump replacement, except for the lights were dim and there was a short in the taillights after the battery was put back in. I found a severed wire to the taillights, which seemed to fix some of the problem and was going to replace the bulbs for the dimness that night. Drove to work then was going to drive to the grocery store with the girlfriend and when we pulled out of the driveway the truck stalled. We restarted it and it stalled and turn on 2-3 back to back before losing all power. Took the bed off to see if i missed anymore wires but everything looked fine. We pushed it into the garage and when i went to put it into park, the lights flashed and went off. What could be causing this?

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Ford F-150 (2004-2008) :: 2006 - 4wd Module Not Working

I have a 2006 F-150 Supercab King Ranch 4wd. The 4wd is not working. Took it to the dealer and they tell me the 4wd module is not communicating with the PCM. It is my understanding that this problem is rare...like 1 in a million. Ford wants to replace the entire PCM. In the past, I have had electrical problems with this vehicle due to corroded wires.

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