Ford Excursion :: Removal Of Chassis Rust With Blackstar?


Apr 4, 2012

My X spent 4 years up north and has a lot of rust underneath the chassis, can use blackstar rust remover polymer? I cannot stand looking at it and was wondering about having success using this product? It looks like it removes rust and seals it with a polymer.

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Ford Excursion :: Rust Spots At Rear A/C?

Have a rust spot coming thru rear, that I am presuming is due to condensate from rear a/c.

If the rear inside panel where jack is located is removed, it is from the rear inside corner behind the jack.

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Ford Excursion :: Rear Hitch Ripped Due To Rust?

A buddy of mine ripped the hitch off his excursion due to rust. Anything can be fixed. I will try to get a picture of it.

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Ford Excursion :: Rust At Bottom Edges Of Doors

I will be repairing the rust at the bottom edges of my doors. I work at a body shop and we've done 2 X's in the last 2 weeks! one was an 02 and was really bad. the owner wanted 4 new doors and rust repaired at the R/R lower C-pillar. the one today was an 04or 05? and just started to pop. After the first I looked at my doors and my L/R is the worst with just starting to flake paint. The others are just starting to pop.

I'll take some pics of what I'm doing which will be the same we did at the shop. In the years I've been on this site I've never seen mention of this! I know it`s more common in the midwest and east so I'm sure there are more than just a few! In as you don't know what I'm talking about.....look under the rubber weather strip (flap) on the lower part of the doors. the rust starts at the seem where the door frame and skin attach!

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Ford Excursion :: Rust On Both Sides At Rocker Panels

I have considerable rust on both sides at the rocker panels. Both running boards are precariously perched and won't last long (don't really care about that; I'll do without).

In my search for replacement panels, I'm only able to find ones for "crew cab super duty," not specifically the Excursion. Wouldn't they be identical? Identical enough?

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Ford Excursion :: Rust On Rockers And Wheel Wells / Shifting From 1st To 2nd A Little Jerky

My 2000 V10 Ex 4x4 (has 146,000 miles) with some rust on rockers and wheel wells runs pretty good. The exhaust needs some work. The transmission shifts pretty well I think, except sometimes from 1st to 2nd its a little jerky (like in a parking lot). I've put powerstop brakes on all four wheels, and have been maintaining it pretty well since I bought it almost two years ago.

Here's my issue. My 3rd son (out of 4) was diagnosed 2 years ago with ALL (Acute Lymphoblastic Leukemia). His End Of Treatment (EOT) date is July 8th 2018. This is relevant because to celebrate his EOT, we are planning on taking a 2 week road trip out west in our new to us hybrid travel trailer we just purchased this past February. We are taking the camper on a few weekend trips this summer and one week long trip to Michigan in July (we're from Ohio).

My concern is this: am I risking a ruined trip out west with such an old vehicle? I don't really trust it for such a long trip, I worry something would fail me and ruin a trip that's supposed to be celebrating my son conquering cancer. Am I being overly paranoid? I see V10 trucks and Excursions all the time with more miles than my own. I just worry that the rust will just be too much and the driveshaft will fall off, or the transmission will fail while we're towing up the Bighorns, or in Yellowstone. You get the picture.

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Ford Excursion :: Light Rust On Frame Rails And Hitch Receiver

I've never used a rust converter, so I have no experience and wanted to hear from those who have. I've got some light rust on the frame rails and the hitch receiver. What product would you recommend, or do these products work well enough to consider? According to all of the websites, they all work miracles...

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Ford Excursion :: Driver And Passenger Doors Starting To Drip Rust Onto Running Boards

I can't imagine i'm the only one. Driver and passenger doors are starting to drip rust onto my running boards.

what is the best route to take? I'd like to keep my ex for at least 10 more years.

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Ford Excursion :: Hitch Is Rusting / Removal?

My hitch is rusting so bad that I can pull it off in pieces. Surprisingly it seems to be the only major rust on my EX. I crawled under it the other day to check out how it is removed and I only saw half of 4 bolts. Those bolts look like they are under the fuel tank and I can't get my socket onto them.

My question is, do I need to drop the fuel tank to remove the hitch, and also is there anything else I should do while the fuel tank is down.(Besides replacing the hitch with a new one.)

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Ford Excursion :: Rear AC Panel Removal

I need to get to the filter in the rear ac panel. What is the best way to go about removing the Panel? How much do I have to remove?

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Ford Excursion :: Overhead Console Removal?

How to remove the overhead console in my Excursion? I just want to make sure I dont break it.

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Ford Excursion :: Front Passenger Shock Top Nut Removal

Any trick that they have used before for removing the Front Passenger Shock Top Nut without removing the A/C Accumulator? The Nut I need to remove is right underneath the A/C Accumulator and I can't get a 15mm Deep Socket on the nut so that I can use an air tool to take off the nut like I did on the Driver side. Is my only option to use a 15mm ratcheting box end wrench or remove the accumulator? On AllData, they show the pics of the Driver Side which is easy to access with just a swivel and a couple of extensions.

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Ford Excursion :: Front Axle Gears Removal

Well the old ball ball joints are out, new ones are in and now I'm working on removing gear assembly so I can change the inner axle seals. I've been trying to get it out. It haven't had much luck. I've loosened the cap bolts, prayed, pulled, hit, and still no luck. The only thing I've been successful at is screwing up the first few threads of the bolt holes for the passenger side cap. Tomorrow I'll be getting a tap and chasing the threads to clean them up. Hope I haven't screwed it up too bad. How to get the gear assembly out?

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Ford Excursion :: Filter Cup Removal On External Transmission?

Removing the filter cup on the external transmission filter?

I tried tonight to get it off and it wouldn't budge!

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Ford Excursion :: Removal Of Rear Plastic Piece From The Glass?

Mine is peeling like I know they all do and I want to sand it and re-paint it. How exactly does it come off?

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Ford Excursion :: Removal Of Backup Sensors In Rear Bumper?

My Excursion had a mangled rear bumper when I bought it recently. I just bought a salvage one to replace it. I had it installed today. I want to salvage the backup sensors in the old bumper along with the license plate lights. How do these come out? They seem locked in there to me.

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Ford Excursion :: 2000 2WD - Front Rotor Removal And Type

How should the front rotors look for a 2000 2WD Excursion:

Photo #1 - With Studs:
OR
Photo #2 - Without Studs:

When I do searches online for parts, I get both kind.

Also, if with studs, do you have to remove the hub and cotter pin to remove the rotor?

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Ford Excursion :: Driver Side Door Lock Actuator Removal?

I searched but can't find anything I know how to fix it once it's out, but until I get it out I got nothing.

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Ford Excursion :: Inside Trim Removal From Back Glass Hatch Window

I may not be searching correctly...? How the back inside trim is removed from the hatch window. I know the handle has the two Torx screws does the trim pull out or are there clips? Don't want to break any plastic parts. I found how to fix the back lock. I found the back barn door trim removal.

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Ford F-150 - 1997-2003 :: 1999 - Squeaking Badly - Replace Chassis Bushings?

I am buying my Dad's '99 F-150 4x4 Lariat from him and this truck squeaks something terrible. I am assuming that the chassis bushings need to be replaced. I have 2 questions.

1. Am I on the right track to solve the problem?

2. How hard is the job?

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Ford Super Duty (1999-2016) :: 2003 - Dually Pickup Bed Fit In A Cab And Chassis?

ive heard that it will on the newer style trucks but will a pickup dually bed fit on a cab and chassis style truck? It's a 2003 so I've heard it's different.

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