Ford - Explorer :: 1995 - Transmission Extremely Difficult To Shift


Jan 22, 2015

I had a clutch, slave cylinder, and master cylinder replaced about 20,000 miles ago. Everything seemed to be working fine until I drove across the Rockies. The transmission was extremely difficult to shift, and the vehicle would actually roll forward when cranking the engine at fuel stops (temps were minus twenties). Once I got out of the mountains on both ends of the trip (where it was warmer), the clutch worked normally. The local Ford dealer found lots of air in the hydraulic clutch system, bled it, and it worked fine for several months.

The clutch is doing the same thing currently, but not all the time. Some days it's fine, other days it's difficult to shift although double clutching seems to work. It gets particularly hard to shift after a long drive (e.g., interstate driving for a couple of hours). I took it back in this morning to see if the dealer could figure out what is going on, they're saying it's likely a bad slave cylinder. I've heard the 1995 Explorer clutches are a bear to properly bleed, and can't work but think there may still be some air in the system.

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About 2 weeks before I found the problem I notice the van would not kick into overdrive. When I finally found the issue and reconnected the hose the trans shifted fine but still would not kick into overdrive though. Is there another vacuum hose that goes to the main vacuum housing? or an adjustment on the linkage area? This has been like this for about 6 months now and I can go on a highway..

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after a while of cranking and trying different stuff I had began to get a few backfires (and by this time i had the spout and the octane plug out) and I was actually trying to see if i could see backfires out the tail pipe cause i couldn't determine if they were intake or exhaust side, it finally started. it ran really rough and coughed and sputtered and backfired a few times, then after about 30 seconds it smoothed out and started idling like normal.

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When I first started I pulled codes 114 and 118, ACT sensor out of range and ECT voltage high (Note: when I got it started the gauge didn't show it as being very "warmed up" even though it idled about 30 minutes before I drove it about 10 miles). I am gonna let it cool for the night and see how it starts in the morning, then try pulling codes again...

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Recently the truck started being difficult to start and takes a few times of cranking to get it going. Once running, it idles and drives fine on city streets and freeways. When trying to start it turns over fine but doesn't start. After a few times of that, it will finally start. Sometimes it will sputter out an die but then it will start right away and be fine.

It never starts right away when cold and when hot or after short trips its intermittent...Sometimes it will start right up...others it takes a time or two of cranking. I just replaced the fuel filter and it did not work. I am thinking the fuel pump but since its in the tank, I am hoping its not that.

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The 2003 Ex. Made it back home last week after a couple years at college. .. registration sticker expired last June! Drivers side mirror "taped" on. Rear bumper cover torn in half w/ a few screws holding it on.

Busted out foglight & small tear in bumper cover above it.

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Originally the problem showed up when my wife drove the car, but it is getting worse. Why the engine and/or outside temperature would affect how my I can get my car into gear?

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Once in a while shifting to 3rd it feels the same way, but won't really grind.

I'm just wondering if that means the clutch is toast or is it the trans that is toast? Reason I ask is my 96 Cobra with the T-45 5 speed would grind going into 5th gear if I just normally put it in. I used to have to put it in neutral and then push the clutch in again and slowly shift to 5th for it not to grind. And it wouldn't go into 3rd if I tried to shift fast or under power. I replaced the clutch and found out the trans was actually going bad, but it had 173k on the clock.

So, I'm really paranoid that it's my darn trans in the truck instead of just the clutch. Whenever my old Camaro clutches used to be dying, they would slip more than they would ever grind going into a gear.

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We've had the car for less than 10 years so technically this should be covered under their powertrain warranty but I have a strong suspicion that the dealership will find a reason to not honor the warranty. It's still below 60k miles so we really didn't have to replace transmission oil.

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