Ford - Explorer :: 2002 - Surging At Stop Lights / Sputtering When Idling And Taking A While To Start


Oct 25, 2012

I was told by the dealer it would be over 150 to scan and do a fuel trim on my 02 Explorer, XLT, 4.0, Auto. I can't afford the scan or a garage. I paid 4200 for it and a short time later it starts surging at stop lights then it starts sputtering when idling and taking a while to start. Next it stops accelerating past 2.5k, then works well a bit then stops accelerating past 50 miles an hour. Then it works with an 02 disconnected then starts acting up again. It now either runs normal, wont accelorate past certain ranges, or starts then quits 3 seconds later, unless I unplug the MAF then it runs 15 seconds then stalls. Through all this symptoms come and go. Always banks 1 and 2 lean.

Symptoms
Knock
Rough Idle
Slow Starts
Hesitation
Lag
Stall

Replaced
02 Sensors
Fuel Filter
Injectors
Plugs
Plug Wires

Tested
Maf
TP
Temp Sensor
Cam Sensor
Crank Sensor
All EGR Components
Idle Valve
Coil Pack
For any air leaks.
Fuel pressure 37 or higher
Clean Fuel Pump Strainer
Flow tested pump
Checked air filter

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Ford F-150 (2004-2008) :: 2005 - Sputtering / Taking Long Time To Start And Now Not Starting At All - Code P0191

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I have replaced; Fuel Pump, Fuel Filter, FPDM, Plugs and COP's, FRP Sensor, followed the power wire from the FDPM and found it corroded bad so I replaced it, also changed the ground location on the FDPM, I have checked all the wires from the FDPM to the drivers seat, checked all fuses.

I have power to FPDM and I have the diagram for the plug but how can I test (hotwire) the Fuel Pump without lowering the fuel tank? What should be the voltage coming from the FPDM plug? not sure about pin 1 & 6.

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