Ford F-150 - 1997-2003 :: 2002 - Trans Cooling Lines To Radiator Leaking?


Jan 2, 2015

2002 4.6 SC with towing package... Transmission cooling lines to radiator leaking. Replacing them? How long does it take, can it be done while working on the ground? Any tricks or problems to look out for?

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Ford F-150 - 1997-2003 :: Heater Core Replaced - Air In Cooling Lines

I have a '03 f 150 screw 4x4 with 5.4. I had to replace the heater core in the truck and I could hear air going through before the replacement. Now I can still hear it, have tried to burp the system a few times, even jacked up drivers side front on an incline to get reservoir higher. Ended up replacing the hose with the flow restrictor and that worked or so it seemed. The noise is back and I am lost on what to do next. I tested the head gasket and that came back negative also. What to do next or possibly what the issue is?

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Ford F-150 - 1997-2003 :: Brake Lines Leaking?

Blew a hole in the 3/16 inch line to the rear on the left frame rail, behind the gas tank. Lost all brake function.

Got the truck home and inspected. The line was rusted bad about 6 ft long from the connection at the rear hose to the axle, up to the rear seat area ( crew cab). From the drivers seat forward, the line looks very good. The line across the rear axle from left to right looks very good. I bought two 50 inch standard lines 3/16 inch. Started at the rear hose connection 6 inches behind the gas tank and ran forward to the rear seat area.

Cut about 32 inches of the other 51 inch line and connected and ran forward to below the front seat area. There is a metric connector at this point. I cut an inch in front of it to eliminate it. NAPA sells a high psi compression fitting ( steel , 10,000#) that you can connect two 3/16 inch lines together. I did that under the drivers foot area. I have done two different 2002 F150s in the last year due to this failure. Something to look into. Not nice to loose brakes in traffic.

If your worried about the steel compression fitting, don't. I have used these on several cars and trucks over the last 15 years. Make sure you get the STEEL high pressure compression fitting. Total line replaced on CREW cab, 51 + 32 inches. Pops right back into the original plastic clamps.... I might mention, that is where the failure was, under the plastic clamp at the rear end of the gas tank area.......... crud must collect on the clamp.

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Ford Super Duty (1999-2016) :: Trans Cooler Lines In Radiator

I have Russell fittings and hose coming to hook up my new 6.0 cooler into my 5.4 powered truck. Have a question on the fittings on the bottom of the radiator for the cooler lines, first what is the 3/8" line called? Is it a double flare or what? And second question the female end that's into the plastic tank with the hex head does that unscrew or is it made into the tank? Trying to figure this out so I can overnight two adapters so I can get rid of the fugly hard line completely and use Russell braided line throughout my install

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Ford F-150 - 1997-2003 :: 2001 - Radiator Leaking Antifreeze?

Went to start my truck to leave work yesterday and blew the coil on #2. It's happened before and I can fix that. The other weird thing that happened was that the radiator leaked out some antifreeze. Not a lot, but a good 2 foot puddle. The reserve was still full and it leaked from the passenger side at the bottom (below the upper hose). Upper and lower hose show no sign of leakage. I suppose the drain is on the lower end of the passenger side of the radiator and it leaked from there. Would the compression from the engine cause that to happen? Or is it something more, dare I say, like the head gasket blew?

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Ford F-150 - 1997-2003 :: 2001 - Trans Leaking - Where It Is Coming From

I have a 2001 f150 5.4 4x4 with the 4R70W trans. its leaking fluid from somewhere. its not the pan gasket or the seal. it seems to be coming from the top somewhere. the dipstick tube has new o-rings. and the cooler lines have been replaced and are not leaking either. Where else it could be coming from. the passenger side of the bell housing is wet with fluid.

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Ford F-150 - 1997-2003 :: Radiator Seems To Be Leaking But Not Taking Fluid From Overflow Tank

I have a 97 F-150 and my Radiator fluid has been leaking very bad but hasn't been taking the fluid from overflow tank. Actually the new fluid that I put in the overflow has now turned a rusty color....

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Ford Super Duty (1999-2016) :: Transmission Cooling Line Leaking - New Radiator?

My transmission cooling line is leaking. It leaks where it connects to the radiator. Im not sure how I go about removing the connection from the radiator. It is tough to tell from the rust on the connection weather or not I can use a wrench on it. I have read here that there are cooling lines in this part of the radiator for the transmission. Is it serviceable or do I need a new radiator. I dont want to touch it until I know what I'm looking at.

05 F250 5.4L 4x4

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Ford Excursion :: 2002 - HPOP Is Leaking A Bit From One Of The Lines

I bought a 2002 Limited EX, 164K on a 7.3 diesel, its been a California truck its whole life, but still has some "rust" on it... I'm sure it can mostly be wiped away with a rag and some solvent . I mostly bought this vehicle to tow my track car around (1993 Mazda RX7) and so my friends can be comfortable while I drag them all over to be my pit crew - the rear captains chairs are a sweet feature.

Unfortunately this is the only picture I have right now... At the pump...

First things to address were the EBPS and EBPS tube, replaced those today... And the HPOP is leaking a bit from one of the lines I think, I ordered some gaskets and whatnot from Riffraff and will address that next weekend.

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Ford A/C :: 1993 E150 - Coolant Leaking From Trans Cooler Radiator Fitting

I decided to install a trans cooler since I was servicing the trans and got the pan dropped anyway. But when I cracked open the trans cooler connector(which is totally unnecessary and should be avoided completed), I noticed that I broke the trans cooler connector fitting to the radiator and now the coolant leaks badly from around the fitting. What are my options other than replacing the radiator? Would some liquid metal treatment do the magic? Or is there a way to remove and replace the fitting(I am not sure this would be possible since it looked like the fitting was welded to the radiator)?

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Cavalier - Chevrolet :: 1997 - Oil Leak On Two Metal Lines By The Radiator

I drive a 97' Chevy cav', I have recently noticed that I have an oil leak. There isn't a puddle under the car yet but when I look under the car there is oil on two metal lines by the radiator. I assuming that they are the oil cooler lines. the location is on the driver side under the battery, by the radiator and closest to the bumper. Does this sound like its the oil cooler lines or is it something else?How do I repair this?How soon should I get it repaired?

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Ford F-150 - 1997-2003 :: 2002 - Code P1289 Since The Temperature Started Cooling Off

I just started recently getting this code on my '02 F150 with the 5.4. It only started doing this since the temperature started cooling off. The light, next to the oil pressure gauge comes on only at initial start up. Once the motor warms up, it goes off. I'm due for an oil change, which I'm getting today.

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Ford Excursion :: 2003 V10 - AC Lines Leaking

I believe my rear AC lines in my 2003 EB V10 X pooped the bed on me today and Ford wants 3K to fix. I'm wondering if I could fix it my self. The leak was a bright green color so I'm assuming it was 134 or what ever in in the AC. The leak is right behind the passenger side of the motor just a little lower than the head. The dealer wants to replace almost everything for 3k but they don't want to budge on just repairing the broken line.

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Ford F-150 - 1997-2003 :: 4R70W Trans Fluid Leaking - Puddle Of Fluid Under The Truck

I have a 1997 Ford F-150 XLT 4x4 with the 4.6W and a 4R70W trans. For the past year is has been leaking trans fluid and has slowly got worse and worse. At first the truck would only leak at high speeds (when driving on the interstate for extended periods of time) and now It has gotten to the point where I am adding close to a quart of fluid a week. ( roughly about a quart every 300 miles!). I thought that it was the pan gasket leaking at first, so I flushed the trans fluid (dropped the pan and drained the TC and put on a new filter) put a new gasket on and torqued it all down and added some new Valvoline max life fluid. The first trip in the truck I noticed a puddle of fluid under the truck again.

The pan looked like it could have been a little warped, so I ordered a new pan and a new FoMoCo gasket (the one the came with the new filter was the cheap felt type). I thought I for sure had fixed the truck this time, but I drove it and once again it was still leaking. I checked all that I could before replacing the pan and gasket. I checked the trans cooler lines and fittings (no leaks) I pulled the inspection plug and it was dry (so I ruled out the front pump or TC leaking). The whole underside of the truck is covered with fluid so it is hard to pin point the leak, but most of the fluid drips down on the transmission cross member.

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Ford F-150 - 1997-2003 :: Trans Swap Form 2000 To 2002 - Repin The Harness?

Ok so I've done a lot of searching but can't find any info on how to repin the harness to use the 2000 4r70w in my 2002. Both are 4x4 and came behind a 5.4.

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Ford F-150 - 1997-2003 :: 2002 - Oil Pan Gasket Leaking?

I brought my 2002 F150 into the shop because of a small oil leak. I thought it was coming from a leak in the gasket of the oil pan which the shop confirmed. I changed the oil and put in the Lucas oil product that can seal leaks in gaskets (sometimes). This didn't work. I continue to have a small oil drip, more annoying than anything. I am not having to add oil continuously.

To change the gasket the shop basically quoted me $1,200 because on this engine size you have to drop the engine etc.

I am looking for alternative solutions, recommendations, etc. I can live with the leak but would prefer to fix.

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Ford F-150 - 1997-2003 :: 2002 - Losing Oil But No Signs Of Leaking

I have a 2002 f150 5.4 4x4 with 151,000 miles. I am using a lot of oil but its not leaking out. What should I do to fix problem.

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Ford F-150 - 1997-2003 :: 2002 - Head Gasket Is Leaking Oil

My wife has a 2002 F-150 King Ranch 5.4l. Recently I noticed a oil smell and I had the mechanic take a look. He said the head gasket is leaking oil. Not a bad leak but it is leaking. The truck has 160k miles on it. I can't decide what to do...

What generally happens with a head oil leak? Will the engine crater or just keep leaking? My plan was to buy my wife a different truck and I would keep the truck, but I don't wont to keep it if the head leak is terminal for the engine...

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Ford F-150 - 1997-2003 :: 2002 - Power Steering Cooler Line Leaking

I have 2002 F150 5.4L gas 4X4 Lariat FX4. Last winter when it got to -30C here in Manitoba one of the lines near the power steering cooler began to leak. I had just bought this truck and upon investigating found that the original line had been replaced and reattached with hose clamps. I had this "farmer fix" redone but then this winter when it hit -30C it blew apart. Obviously something happened to this line before I got it, so I am curious if there is an issue with these power steering cooler lines when it gets really cold. Should I just get factory lines installed and hope for the best?

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Ford F-150 - 1997-2003 :: P0401 Code - Vacuum Lines?

So here's the background. I recently bought this truck. It's a 97 Ford f150 4x4 4.6l 99w vin code. Anyway Driving it home got a p0401. No problem. I Applied vacuum from other vacuum source to EGR engine stalls. So to me passages are clean in the throttle body. I checked to verify and indeed passages are clean. No while doing so I noticed no vacuum was making its way to the dose valve thing. Strange.... So took the line that runs to the passenger fender to dose off and it was impossible to blow air through.

So I cut out the clogged section found solder in the line. I filled the gap I now created using some 5/32 vacuum line reconnected to test and to my anvil still not vacuum. So I disconnected it again. Went directly to where the yellow/orange dose vacuum line connects to at the passenger fender and to my surprise no vacuum there either. No my question is. Am i suppose to have constant vacuum to the dpse or I'm I just being an idiot. And two if I am suppose to when the vacuum line runs into the passange fender where does it go from there and could I have a major issue in my hands?

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Ford F-150 - 1997-2003 :: 1999 - Brake Lines Diagram?

I have a 1999 Ford F-150 4X4 w/4.6L V8 W code, I recently lost all brakes. The primary line from Master Cylinder to ABS Pump rusted out completely. Replaced them but the other lines from ABS Pump to wheels are looking real bad. So I need to replace them, however I have no idea what the routing system looks like. Looking for a 97-03 F-150 Brake Line Diagram? I live at the jersey shore... so yeah rust is extremely common.... unfortunately.Also, where to get line assemblies?

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