Ford F-150 - 1997-2003 :: Radiator Support Replacement?


Sep 9, 2015

So the story goes like this, my teacher was trying to scrap a truck that he had sitting on his farm so i got it. I've been using it for a DD for the past year and a half and not I'm starting to do rust repair starting with rocker panels. But, what i was really wondering is how involved would it be to replace the radiator core support? Main reason being last time i was under the hood replacing the pass side valve cover gasket i hit it and knocked a hole right through it so yeah I'm thinking is about time to replace it.

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Ford F-150 - 1997-2003 :: 1998 - Way To Remove Lumbar Support Knob?

I have a '98 F150 front 60/40 seat going into a '77 shortbox F100. I've searched and found a lot of info on repairing a lumbar support but nobody seems to mention how to get the stupid off. I don't want to break anything but I can't see any screws or clips. Does it just pull off with force?

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Ford Ranger / B-Series :: 2000 - Body Manuals To Fix Front - Radiator Support Out?

I am fixing the front of my 2000 Ranger? I need to replace everything from the radiator support fwd. I need to know how to get the radiator support out.

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Ford 7.3L Power Stroke (1999-2003) :: Radiator Leaking - Replacement?

I have a 99.5 with 400,000. on the engine. It has been a great truck but it is time for the some TLC. I have a little leak on the radiator and the water pump and would like to replace it. I am just looking for stock.

I have a 13 yr old that grew up sitting on my lap as we drove the dirt roads around the house and on the ranch. He has been driving this truck by himself (on the ranch) as soon as he was able to reach the pedals, around 8 or 9. His happiest day will be when he gets his drivers license and can drive the truck to school. So I have a lot of work ahead of me on this truck.

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Ford 7.3L Power Stroke (1999-2003) :: Lower Radiator Hose Replacement

I'm going to be replacing my lower radiator hose so figured might as well switch over to the extended life stuff going to probably go with the Delo ELC.. Supposedly it's good for 750k.

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Ford F-150 - 1997-2003 :: Oil In Radiator?

Just like the title says oil In my rad! Anyway here's what I've seen....I noticed that I've been having to put oil in my truck more often than I need to. I thought maybe I was leaking somewhere but I wasn't. So then I thought I was burning it but no smoke. So then I was reading on this forum and someone mentioned oil in the rad. So I checked and it was pretty black in color so I figure that's what the problem is. My question is would it be a head gasket or intake? I also read a quote from Moto Mel on here that it could be some kind of adapter that is located on the lower left side of the motor that has o rings that can go bad and cause this?The milage on my truck is 145000 and running great (other than this). No overheating or anything.

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Ford F-150 - 1997-2003 :: 5.4L - Lower Radiator Hose

Is it difficult to replace the lower radiator hose on a 5.4L? I'm mainly thinking about access to the connection at the water pump.

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Ford F-150 - 1997-2003 :: Radiator Plug Broke Off

I went to unscrew the radiator drain plug but the head broke right off leaving the rest of it inside.

I drilled out a little bit of it so I could drain the coolant and bough a replacement plug but there are still pieces stuck inside and I cant get them out.

Should I just drill out the remaining pieces or is there a better way to get them out?

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Ford F-150 - 1997-2003 :: Small Leak In The Radiator

So about 2 yes ago I had a cracked intake manifold and had it replaced..shortly after had low egr flow codes that had me replace every sensor involved on top and three that ford found for me. And fixed...my 01 f150 5.4 super crew has been my best friend last 165k of its 246. So it has a small leak in radiator. Didn't think that would do anything for a bit. Well after almost overheating a few times I pulled up to a job and water was pouring out the top back passenger side....blah blah blah saving 1400 this time I pulled everything to the head. Took off intake put back together torqued to 20lbs.

Still mix fires at low idle and low rpms.gets worse longer I sit at light have redone plugs switched coil pack at the misfire location..still missing. the round black sensor before the egr out of the intake has good vac in but limited to egr. Don't think this is right...has lean codes both banks....but I also had a PVC not in and the exhaust outflow sensor had a hose knocked off again...misfiring...checking hoses nothing obvious... Perhaps the spare coil is no good now....keep one two handy for wet locations... Did I not do intake right...and I did use rtv

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Ford F-150 - 1997-2003 :: 2000 5.4L - Top Radiator Hose Comes Off

I have a 2000 F150 with 5.4 L motor. The last two trips I have had the top radiator hose come off while under heavy load (pulling a long hill) after 5 hours of driving. So far I have flushed the radiator, checked the thermostat, and refilled with G05 Gold and distilled water 60/40 ratio. I do not hear any gurgling in the heater core. Heater seems to work great.

The stock temp gauge shows it right in the middle range between Hot and cold, right before it blows the hose off. I have replaced top and bottom hoses and put new stainless steel clamps at all end except the top, where I am using the OEM clamp that came with the truck. I thought about replacing the top clamp as well but did not want to blow out my radiator, if in fact it is developing high pressure.

Do these clamps get weak with time? Should I use a vacuum attachment on the fill/overflow tank to remove all air before refilling?

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Ford F-150 - 1997-2003 :: 1999 - Radiator Hose Have No Pressure?

this winter i have found that my truck's heater core isn't flowing, meaning i have hot on the upper hose and the lower is luke warm and there is no heat while running down the road. I have changed the t-stat and the heater core and radiator are new as of four years ago. last year i could roast a chicken with the heat. i also have no pressure in the radiator hose at all, engine runs at normal temp, no over heat situation and i don't smell any loss of antifreeze.

1999 f-150 4.6 150k

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Ford F-150 - 1997-2003 :: Radiator Fluid Is Of Orange / Red - Change It?

I just bought a used 2000 Ford F150 with the 4.6L V8 engine and I have a question about radiator fluid.

In the owner's manual it says that if the radiator fluid is green is should be changed every 30k miles, but if it is orange color it is only changed at 150k miles. I look at the radiator fluid and from outside the plastic case it is in it has a dark'ish orange/red look. When I shine a flashlight down the hole where you would add more fluid it looks orange/red, but also has a green tint when the flashlight shines directly onto the fluid.

How do I know which kind I have forsure? The truck was bought at a Ford dealer, but I never thought to look at it while I was there.=

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Ford F-150 - 1997-2003 :: 2001 - Radiator Leaking Antifreeze?

Went to start my truck to leave work yesterday and blew the coil on #2. It's happened before and I can fix that. The other weird thing that happened was that the radiator leaked out some antifreeze. Not a lot, but a good 2 foot puddle. The reserve was still full and it leaked from the passenger side at the bottom (below the upper hose). Upper and lower hose show no sign of leakage. I suppose the drain is on the lower end of the passenger side of the radiator and it leaked from there. Would the compression from the engine cause that to happen? Or is it something more, dare I say, like the head gasket blew?

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Ford F-150 - 1997-2003 :: By Passing The Tranny Cooler On Radiator?

I have an 03 f150 supercrew that had a 4.6L. I am installing a 3.9 Cummins diesel. I will have a separately mounted transmission cooler. I'm using the stock radiator as these engines run cool. It has a transmission cooler built into it. If i just leave the fitting loose, will it cause me any problems. It is a plastic can on each end and i suppose it to have contact with the radiator passages.

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Ford F-150 - 1997-2003 :: Small Leak In Radiator System

I have a 2002 F150 which has a small leak somewhere in the radiator system. I am looking to see if recommended using one of the Bar Leaks products for fixing cooling system leaks. I guess it is an aluminum based product the adheres to the inner services of the cooling system and can stop leaks.

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Ford F-150 - 1997-2003 :: Radiator Or Head Gasket Causing Overheat?

The problem is my new-to-me 97 Ford F150 5.4L SOHC engine, auto transmission, is overheating after driving it for a short while. Seems to be fine at idle. I have read previous posts with the exact same issue, but the consistency seems to be all over the map from burping the system, head gasket, thermostat, and possibly a plugged radiator.

Backstory:200,000+ miles.
Truck sat for 6 months after previous owner broke the shift cable.
Truck was in a front end collision. Frame looks bent underneath the engine.

Previous owner had overheating problem. He said he changed the heater core. Looks like brand new coolant in the system so story probably checks out. Desperately needs an oil change. Very black oil.

Previous owner thought the system needed a burping. So I'm largely assuming the problem started after the heater core change, or he misdiagnosed an overheating problem and thought the heater core could cause it. I have found a radiator cap and thermostat in the truck which seems to indicate he tried many things to fix the overheating and was unsuccessful. Engine looks pretty clean for the miles.

Symptoms/Backyard Tests :
Blows cold air with heat on highest level and on defrost.
Blender door fuse intact.
Doesn't overheat at idle.

Ran the truck for 15 mins with the coolant bottle fill cap off on level ground to try to burp it after draining some coolant and checking the thermostat orientation. Coolant level increased in the bottle. Large air bubbles came out. (Another session before this one, I ran it for 30 minutes with no coolant cap, and eventually coolant overflowed the fill bottle. Normal or no?)

Seems to overheat after the thermostat opens. After doing the 15 minute warm up/burp, I took it for a test drive. I drove it about 20 blocks with the temperature gauge on the dash reading the same as the warmed-up idle temperature. Got to the 20th block and the gauge immediately spiked to overheat with the oil pressure dash light coming on. I could be mistaken as the oil pressure light almost looks exactly like the overheat dash light. But I'm pretty sure the temperature icon was on the right side of the oil can icon and not the left.

After the above drive: Upper rad hose too hot to touch.
After the above drive: Lower rad hose medium warm. Could hold on to it if I felt like it.
After the above drive: Upper part of rad pretty hot. Not Insta-burn but hot. Tempature decreases to warm to cool as you go lower down the rad.
After the above drive: Both heater core hoses going to the cab luke warm.
Coolant looks brand new.
Radiator looks slightly bowed. Probably from the accident? Otherwise looks clean and minimal bent fins.
Drained some coolant and pulled the upper rad hose to see if the thermostat was upside down. Looks installed correctly.
No signs of weep hole leaks from the water pump.
Fan seems solid. Has maybe 1-2mm of play in the bearings.
Something that looked like steam from the muffler at startup, that disappeared after getting closer to a normal range warm engine.

I have driven crap cars for many years and I've never seen a plugged radiator which makes me skeptical of it being that. All the radiators I have changed were because they were eventually leaking from cracks in the radiator.

I would also be interested in doing an informal poll if you have read this far and have had this era of F150 that overheated. Have you ever repaired the head gasket? And/or have you ever changed the radiator?

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Ford F-150 - 1997-2003 :: 2002 - Trans Cooling Lines To Radiator Leaking?

2002 4.6 SC with towing package... Transmission cooling lines to radiator leaking. Replacing them? How long does it take, can it be done while working on the ground? Any tricks or problems to look out for?

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Ford F-150 - 1997-2003 :: Radiator Seems To Be Leaking But Not Taking Fluid From Overflow Tank

I have a 97 F-150 and my Radiator fluid has been leaking very bad but hasn't been taking the fluid from overflow tank. Actually the new fluid that I put in the overflow has now turned a rusty color....

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Ford F-150 - 1997-2003 :: Transmission Line Running Under The Radiator Has Started To Leak

The transmission line running under the radiator has started to leak. I took a piece of rubber trans. hose and buy passed the cooler. How much does the cooler support the trans. temperature. I don't tow with the truck. And for the most part drive it around 14 to 20 miles one way to work. Is this something I need to replace now or after the temperature hits the 80s.

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Ford F-150 - 1997-2003 :: 1999 - Radiator Hose Blown Out - Fluid Spraying Out?

I blew some hose in my engine and radiator fluid was spraying out of it like crazy. It's on a 1999 f150 4.6 on the passenger side near the rear of the engine but about even with the top of the engine...

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Ford F-150 - 1997-2003 :: No Heat Even Changed Radiator / Thermostat / New Upper / Lower Hoses?

Ok I have a 97 f150 4.6L. My radiator has been bad for a while. With brown rust color. I replaced my radiator, thermostat, new upper and lower hoses. Everything runs great but I have no heat. I flushed everything including the heater core. Core is not leaking into cab, and both heater hoses are cold. What should I do next FYI heat worked great until 5 days ago.

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