Ford F-150 - 1997-2003 :: Small Leak In The Radiator


Dec 17, 2013

So about 2 yes ago I had a cracked intake manifold and had it replaced..shortly after had low egr flow codes that had me replace every sensor involved on top and three that ford found for me. And fixed...my 01 f150 5.4 super crew has been my best friend last 165k of its 246. So it has a small leak in radiator. Didn't think that would do anything for a bit. Well after almost overheating a few times I pulled up to a job and water was pouring out the top back passenger side....blah blah blah saving 1400 this time I pulled everything to the head. Took off intake put back together torqued to 20lbs.

Still mix fires at low idle and low rpms.gets worse longer I sit at light have redone plugs switched coil pack at the misfire location..still missing. the round black sensor before the egr out of the intake has good vac in but limited to egr. Don't think this is right...has lean codes both banks....but I also had a PVC not in and the exhaust outflow sensor had a hose knocked off again...misfiring...checking hoses nothing obvious... Perhaps the spare coil is no good now....keep one two handy for wet locations... Did I not do intake right...and I did use rtv

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Ford F-150 - 1997-2003 :: Small Leak In Radiator System

I have a 2002 F150 which has a small leak somewhere in the radiator system. I am looking to see if recommended using one of the Bar Leaks products for fixing cooling system leaks. I guess it is an aluminum based product the adheres to the inner services of the cooling system and can stop leaks.

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My 1999 F150 Supercab has developed a water leak which I would like to ask your opinions on. Parked on a 20 degree incline during a pouring rain yesterday, I came out to find a small puddle in the driver's side rear floor corner and about an ounce of water pooled in a little lip at the bottom of the rear window in the right corner of the window! Haven't started tearing anything apart yet (and might not be able to myself), but it seems that it is possibly the rear window seal as the window and the outside body area appear to be in good shape otherwise (no visible rust, no seal obviously dislocated, etc).

Also, don't know if it's related, the other day I jacked up the truck with a floor jack under the front crossmember but a bit off center which caused the truck to twist a bit before both wheels came off the ground. While doing this, I heard and felt a loud bang like something broke in the frame! Couldn't see anything out of place and something similar has happened before where a lug of the jack cup had shifted slightly while jacking the vehicle and it caused a loud bang to be heard, but this time it didn't quite feel like it was at the jack but further back.

Could something have "broken" in the truck that I can't quite see and thus this leak has occurred which wasn't there previously or could it just be coincidence that the bang and leak occurred so close in time to each other. I know it's hard to diagnose something like this without seeing the vehicle or really know what happened but I just had to put it out there as part of the events that occurred within the timeline for this leak.

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I absolutely love this truck, but what a disappointment that this isn't a recall. What scares me is that my buddy who has a 2014 F250 will be going in for his second primary radiator in 3 years of ownership.

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The only thing I really notice is that my windows tend fog abit easier now so I assuming the moisture must be making its way into the ventalation somehow. My mechanic said its about a $700 repair. My question should I fix it and is $700 reasonable. Also I've never had the timing belt replaced would it make since do have this done at the same time as the radiator. How long will it take before it becomes a major problem instead of a minor annoyance?

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Some more pics .....

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